Oil service Plus/maintenance service

AP00.20-S-1011M

Oil service Plus/maintenance service

20.08.2018

Model

639

with code ZU9 (National version for Mexico)

except code MA0 (E-CELL 60 kW)

Modification notes

20.08.2018

Panoramic sliding sunroof - clean and lubricate guide mechanism every 2 years, added.

J2 = Additional operations every 2 years



A = Service A (Plus oil service)



B = Service B (maintenance service)



Additional operations for each 5th Service A/80,000 km



Additional operations every 2 years



Additional operations every 2 years/96,000 km



Additional operations every 4 years/192,000 km

Customer

Order number

License plate number

Current mileage

Date

Signature

A

B

Input condition not OK:



Completed











Inspection through Service Advisor





Check vehicle for damage to paint, and corrosion and accident damage.



AP98.00-S-9850A





Brake system - function check on test drive







Perform quick test when vehicle arrives.



Oil service





Engine: Oil and oil filter change



ENGINE 646, 651

AP18.00-S-0101A

 Mercedes­Benz oil recommended.

Lubrication work



Lubricate hinges of rear-end doors.



MODEL 639.60/70 with CODE W54 (Rear-end door, double wing, 270 degrees)

AP72.00-S-7220S

 After obtaining special order.

Function test and/or status test





Signaling system, indicator lamps



AP54.00-D-5451A





Headlamp, taillamp



AP82.10-S-8251A





Windshield wipers, windshield washer system, rear window wiper, headlamp cleaning system



AP82.30-S-8252A





Check seat belts, seat belt buckles and seat belt buckle extensions for external damage and proper operation.



AP91.40-D-9150A





Check seat belts, seat belt buckles and seat belt buckle extensions in the rear passenger compartment for external damage and proper function.



AP91.40-D-9150A

 After obtaining special order.





Check battery voltage, electrolyte level, check battery clamps are firmly seated.



AP54.10-S-5456M



Air conditioning



AP83.00-S-8352M

Leakage and status test





All major assemblies: Engine, transmission, rear axle, steering, power steering pump, brake



AP00.20-D-0050A

 If fluid loss is detected, determine reason and rectify it subject to separate repair order.





All lines and hoses and sensor cables



AP00.20-D-0051A

 Pay attention to chafing marks and line routing.





Seal bellows, shock absorbers, air suspension bellows, covers



AP00.20-D-0052A

 If fluid loss is detected, determine reason and rectify it subject to separate repair order.





Air intake duct between air filter and engine, air filter housing, suspension



ENGINE 646.9

AP09.00-S-0953M





Steering mechanism: Tie rod, drag link, seal bellows and caps



AP46.00-D-4650A





Exhaust system: Check mounting and suspension.



Engine 646.9, 651.9

AP49.00-S-4950M

Check and correct fluid level





Engine cooling system Check/correct anti-corrosion or antifreeze protection.



Engine 646.9, 651.9

AP20.00-D-2010A

 ___________ °C
Correct subject to separate repair order.



Hydraulic brake system



AP42.50-D-4210A



Power steering



AP46.00-D-4611A



Windshield washer system



AP82.35-D-8210A

Motor





Replace fuel filter.



ENGINE 651

AP47.20-S-0780C

ENGINE 646

AP47.20-S-0780B



Replace air filter element.



Engine 646.9, 651.9

AP09.10-S-0980A

 Replace once annually. Note installation date, refer to confirmations in maintenance booklet!





Check poly-V-belt in visible area for wear and damage.



Engine 646.9, 651.9

AP13.22-S-1351A

Chassis and body



Trailer hitch with detachable ball neck: Clean after inspection (as necessary)



MODEL 639 with CODE Q50 (Trailer hitch with removable ball head)

AP31.11-D-3130A



Trailer hitch with removable ball neck: Lubricate and for proper operation.



MODEL 639 with CODE Q50 (Trailer hitch with removable ball head)

AP31.11-D-3121A



Replace dust filter for rear air conditioning system.



MODEL 639 with CODE HZ7 (Regulated air conditioning (Tempmatic) in passenger compartment)

AP83.50-S-8386A



Replace activated charcoal fine particle filter of air conditioning system.



MODEL 639 with CODE HH4 ("Thermotronic" automatic air conditioning) MODEL 639 with CODE HH9 (Regulated air conditioning, "Tempmatic")

AP83.00-S-8384A

 Note installation date. See maintenance booklet.

Wheels, brakes





Wheels: Correct tire pressure, including spare wheel, check for wear and damage.



AP40.15-D-4060A

 Tire pressure, see fuel filler door.





Assess condition of brakepads.



AP42.10-S-4252A

 Enter result in "Residual brake lining thickness" table.
Replace brakepads as per findings subject to separate repair order.





Assess condition of brake disks.



AP42.10-S-4256A

 Replace brake disks as per findings subject to separate repair order.





Parking brake: Check pedal travel.



AP42.20-S-4258M

Maintenance indicator





Reset ASSYST maintenance computer.



MODEL 639.### ## as of 291270

AP00.20-D-0040H

 Upon completion of the maintenance operations.
Note set oil quality in maintenance computer, change if necessary.

Additional operations

Additional operations for each 5th Service A/80,000 km



replace poly-V belt.



ENGINE 646.9

AP13.22-S-1381M

 Check belt pulley.

Additional operations every 2 years



Hydraulic brake system: Replace brake fluid.



AP42.50-D-4280A



Panoramic sliding sunroof: Clean and lubricate guide mechanism.



With code D24 (Panoramic sliding sunroof)

AP77.20-S-7732E

Additional operations every 2 years/96,000 km



Manual transmission: Oil change



MODEL 639 with TRANSMISSION 716.6

AP26.00-D-2601A

 Mercedes­Benz oil recommended.

Additional operations every 4 years/192,000 km



Replace coolant.



Model 639 with engine 112, 272, 642, 646, 651

AP20.00-D-2080A

 Pay attention to composition of coolant!



Rear axle: oil change



AP35.00-D-3501A

 Mercedes­Benz oil recommended.

Remaining brake lining thickness approx. in mm

Left

Right

front

Rear