Perform delivery and hand-over inspection

AP00.20-B-1100C

16.10.2018

Model

364, 368, 382, 384, 634, 688, 979



Hand-over inspection

B00.00-0039-11

Customer

Order number

License plate number

Current mileage

Date

Signature

		Input condition not OK:	
Completed

			
	Visual, status and function control
	Check service measures still opened		
		 Due to long periods of stopped vehicles, in these intervals, service measures may occur.
	Print the product orientation form		
		.		OF00.20-B-3001-01B
		 Follow the procedures bellow to fill out the form.
	M00 - Check the original configuration of the chassis		
		If changes are observed in the original configuration of the chassis as, for example, chassis stretching or shortening, or fuel tank repositioning:
		
		Register on PDI Check list.
	M01 -Check failures via diagnose equipment		
		.		AP54.00-B-0001A
		 No vehicle with one or more current failures or stored can be released.
	M02 -Check the logo brands Mercedes-Benz Euro 5 Identification		
		.		AP88.00-B-0001A
		 When the logotypes are not applied according to the recommended standards, such condition should be registered on PDI check list.
	M03 - External lighting, batteries and main switch		
	M04 - Fixings and torques of the fuel tank		
		 For the original tanks Mercedes-Benz, even when repositioned, the torques for fixing the brackets to the longitudinal member, and the torques on the bolts of the fixing straps should be checked.
		 The measure of 40 mm between the bolt tip of the strap and the basis of the first nut must be complied with in order to prevent the strangulation of the tank.
	M05 - Vehicle keys (including spare keys)		
		 Check general conditions of the keys and also, if they meet their functions (Ignition system, Opening of the fuel tank cap, etc).
		If the spare keys are not available:
		
		Launch as a "record" on PDI check list.
	M06 - Electric center, star point and cables fixture KL15/KL30		
		 Check the exemption of signs, violation or reworks in the electronic units, adhesives of the electrical center, wiring diagrams, they should be correctly fixed and, mainly, they should correspond to the vehicle inspected.
		 Check the correct assembly of the components of the electrical center, frictions, tensioning of the wiring harnesses, or the absence of components (fuses, relays, etc).
		 Check for that the star point is in a place of easy access for maintenance, and that all connectors are correctly assembled and in good conditions.
	M07 - Instrument cluster		
		 Check the correct operation of the instruments and, if they correspond to the vehicle. No vehicle can be released with one or more warning lights on.
	M08 - Immobilizer with the engine compartment cover open and the neutral switch		
		.		AP80.57-B-8050A
		 Make sure that there are not other persons working at the engine compartment, in front of or bellow the vehicle.
		 The checking of the neutral switch operation should be performed with the clutch actuated.
		 Check if the immobilizer with the engine compartment cover open is operating, and if the sensors are assembled in parallel in the vehicle rear cover.
	M09 - Gears engagement, position of the gearbox lever, and fixture of the trim ring in the hood (OF)		
		 Check the adequate engagement of the gears and the need of some adjustment. Shift gate frame cables must be fixed in such way that they are strangled when moving.
		 On chassis equipped with front engine, the shift gate frame lever is supplied in its definite position and, in this case, Mercedes-Benz does not authorize its repositioning.
		 Keep the necessary minimum gaps between the powertrain and the body and, carry out the assembly of boot and the trim ring according to the instructions in the body builder manual.
	M10 - Doors system (limitation of RPM with the doors open)		
		 The doors system should limit the vehicle acceleration in such way to prevent that the driver starts moving the vehicle off with the doors opened.
	M11 - Pneumatic system of the suspension		
		 Check the pull rods, bellows, and level valves focusing troubles that can have been caused in the body building process or during the chassis transportation.
		 When available in the vehicle, check also the operation of the suspension kneeling system.
	M12 - Interface between the lifter and the chassis		
		 The lifter can not operate when the parking brake is released.
		 Check the mechanical interface between the lifter and the chassis (frictions, damages on genuine components, welds, fixings, etc).
	M13 - Starter and alternators		
		 Check general conditions of the components, including noise exemption or signs of rework. Check the electric connectors by ensuring that the supply lines are correctly fixed.
		 Check if the components meet with their respective functions, and also if they are originals.
	M14 - All pipings and hoses, and electric cable of sensor: check for leak tightness and conditions		
				AP00.20-B-0051B
	M15 - Differential oil level		
		 Clean the oil filler plug and its surrounding areas, remove the plug. The correct oil level corresponds to the bottom edge of the filler bore.
		If the oil level is bellow of the bottom edge:
		
		Refuel it.
	M16 - Gearbox oil level		
		 Care to prevent burnings: if you are carrying out checkings in a warm gearbox, avoid that the oil flows out when removing the plug from the filler bore.
		 Manual gearbox: after cleaning the oil filler plug and its surrounding areas, remove the plug. The correct oil level corresponds to the bottom edge of the filler bore.
		 Automatic transmission: check the oil level according to the procedures established by the automatic transmission manufacturer.
		If the oil level is below the specified .
		
		Refuel it.
	M17 - Retarder oil level		
		 Remove all oil drain plug and perform the measurement using a graduated container.
		 Care to prevent burnings: if you are carrying out checkings in a warm retarder, avoid that the oil flows out when removing the plugs.
		If the oil level is below the specified:
		
		Refuel it.
	M18 - Hoses and pipings		
		 On vehicles Euro 5, under no circumstance, the hoses and ARLA32 conductive pipings can be spliced and/or prolonged.
		 Ensure that all hoses and flexible pipes are away from cutting surfaces and/or heat sources, such as intake and exhaust manifolds, exhaust pipes, etc.
		If the minimal distance of 200 mm in relation to the exhaust pipings is not observed:
		
		Thermal protections must be provided.
	M19 - Wiring harnesses		
		 Check the general conditions and the correct mounting of all wiring harnesses and their connectors. Ensure that they are away from cutting surfaces and/or heat sources.
		 The CAN communication lines can not be interrupted or contain splicings.
		If the minimal distance of 200 mm in relation to the exhaust pipings is not observed:
		
		Thermal protections must be provided.
	M20 - Exhaust system: check the conditions and the leak-tightness		
				AP49.00-B-4950A
		 In case of stretchings, the inner diameter of the used pipes can not be smaller than the diameters of the original pipings.
	M21 - Alignment of the front brake hoses		
		 Check for friction between the brake hoses and the tires, even that the steering turning does not seem that the hoses will not have friction with the tires during the vehicle operation.
		 Check the torques and the leak-tightness of the pneumatic system, ensure the parallelism between the connector of the brake cylinder and the longitudinal member. The hoses must not be twisted, and must be aligned according to the marks printed on them.
	M22 - Steering assembly universal joint bearing (intermediate shaft and shaft)		
		 Check the correct placement of the bolts of the universal joint bearings.
		If the original seal of the system has been violated, even if the fixings and the tightening torque are "ok":
		
		The system must be sealed again, and this occurrence must be registered on the check list of inspection.
	M23 - Repositionings and torques in general		
		 Check if the access for fillings and maintenance are unobstructed.
		 Check the torques of genuine components of the chassis that were eventually repositioned in the body building process.
		 All repositionings observed must be registered, even if they are not considered as a failure.
	M24 - ABS sensors		
		 Check the sensors ensuring they are correctly installed, "right side and left side".
		 The sensors on right side are identified with red colors or orange. On vehiclesOC500, perform the electrical and pneumatic tests using the diagnose equipment.
	M25 - Engine oil level		
		 Check the engine oil level by means of the inspection dipstick. The oil filling will be correct when the oil level is between the indications of minimum and maximum level.
		 The check must be performed with the vehicle placed on a flat ground, and after "at least" 5 minutes after having stopped the engine.
	M26 - Steering box oil level		
		 The oil filling will be correct when the oil level is between the indications of minimum and maximum level.
		If it is not possible to see the oil level through the reservoir
		
		Use the dipstick.
	M27 - Coolant concentration: Correct the volume of anticorrosive/antifreeze agent		
		Engines 350.905, 457.9, 475.9, 902.9, 904.9, 906.9, 924.9, 926.9, 936.9		AP20.00-B-2010-01A
		 On vehicles equipped with expansion reservoir with level indicator, check that the coolant level is between the indications of minimum and maximum level of the reservoir.
	M28 - Clutch fluid level and brake fluid level		
		 The fluid levels will be correct when they are between the indications of minimum and maximum level of their respective reservoirs.
	M29 - Air cleaner duct, air cleaner element, and sensors of the air intake system		
		 Check for the correct assembling, fixings and genuine components, including the air cleaner element.
	M30 - Pulleys and engine drive belts		
		 Check the general conditions of the pulleys and drive belts.
	M31 - Fire detectors		
		 The fire detectors must be assembled with their front part facing to the main heat sources in the engine compartment (turbocharger, manifolds, and exhaust pipes), at a maximum distance of 800 mm and avoiding obstacles.
		 The minimal distance of 500 mm in relation to the turbocharger must be respected.
	M32 - Radiators, air baffles and fan		
		 Check fixings, exemption of drillings and damages in general, friction between the fan blades and the baffle and hoses, signs of reworks, welds not originals, impairment of heat exchange, and clogging of the air flow.
		 Drillings, cuttings, welds, and fixing of the body at the supporting structure of cooling system are not allowed.
	M33 - Interface between chassis and air-conditioning		
		 Check for possible frictions between the support of the air-conditioning and other components of the chassis; check earthing and tensioning, alignment, general conditions of conservation and cleaning of the drive belts.
	M34 - Brakes operation		
		.		AP42.00-B-0003A
		 Check for possible air leaks during operations of maneuvers, and check the actuation of the system.
	M35 - Retarder operation		
		 Check the actuation of the system, performing the procedures established by the respective manufacturers, or by following the specific instructions of MBBras.
	M36 - Articulation: check the articulation system for leak-tightness and damages		
		Vehicle 382.153/154/155/157/158		AP55.50-B-5556A
		 It is not allowed make new drillings in the structural parts of union of the chassis with the articulation, independent of their function and diameter.
		 The original articulation assembly must not be modified by the body manufacturer.
	M37 - Check the pressure and the general conservation condition of the tires		
		 Check if the pressure all tires is 100 psi, independent of the type of the chassis and body. Check if all tires are of the same manufacturer and if they are of the same type.
	M38 - Wheels tightening torque		
		 Fix near the windshield, the warning label for retightening the nuts after the first 50 Km.
		 Check the tightening torque of all wheel nuts on all vehicle wheels. And check the correct application of specific nuts for steel wheels or aluminum wheels.
	M39 - Geometry		
		Vehicles 368.0/1, 382.15/17/18, 384.06/07, 634.0		AR40.20-B-0100A
		If it is performed some adjustment in the vehicle geometry:
		
		The report of measurements should be scanned ant attached in the QIS system together the PDI check list.
	M40 - Activation and enabling of Bluetec5 (Euro5)		
		Engines 926.996, 350.905, 926.999, 924.997, 924.994, 924.999		AP49.20-B-0005A
		 Fill the reservoir ARLA32 with at least 12 liters and check all connectors, wiring harness, electric sensors, hoses, and pipings of the after-treatment system. Under no circumstance, hoses, pipings, and wiring harness can contain splicing and stretching.
		If the vehicle arrives to PDI already filled with ARLA32:
		
		The content of the reservoir must be submitted to analyses. If any abnormality is found, the content of the reservoir must be drained.
	M41 - Activate the ESP unit		
		.		AP42.45-B-0001A
	M42 - Accesses for maintenance and fillings		
		.		AP00.20-B-0020H
		 The body must enable free access for level checks, fillings of fluids, and performing of maintenance services on the chassis.
	M43 - Pneumatic valves in general		
		 Check the proper fixing of the valves and the exemption of rework signs, application of painting or other materials that can compromise their originality and operation.
		 Check the availability of access for an eventual disassembling for performing maintenance services.
	M44 - Markings of VIN number		
		 Check the marking of the chassis and of the vehicle identification plate. If they have easy access, and if they are exempt of possible reworks and damages.
		 After getting a rubbing of each marking, compare the information among themselves, and also in relation to the information electronically entered in the vehicle instrument cluster.
	M99 - PDI stamp		
		 By finishing the inspection and failures correction, the vehicle must receive the PDI stamp.
		 After receiving the PDI stamp, the vehicle can no longer be submitted to any intervention by the body builder, such as (removal or replacement of parts, supplementations, welding works, etc).
		If the vehicle has to be inspected again after receiving the PDI inspection stamp:
		
		The PDI inspection stamp must be removed, and a new stamp must be pasted.
	M45 - Operation of buttons, keys and levers of the panel		
		.		AP54.00-B-5454A
		 There should be a traceability control at the body mounting process using an identification label, because it is parameterized with specific data of the vehicle, and it must not be mounted in other vehicle.
	M46 - Horns		
		 The definite location of the horn is the body builder`s responsibility and it must ensure the sound propagation, according to the applicable law of the country, and protected against floods.
	M47 - Windshield wiper and washer nozzle		
		 If the power of the windshield wiper motor is greater than the specified one, auxiliary relays must be installed in the circuits of stages 1 and 2 of the windshield wiper system, to avoid damage to the combination switch of the chassis.
	M48- Parking brake lever		
		 The parking brake lever must be fixed in a visible place, practical and of easy access by the driver. The complete travel of the lever must be free of interferences.

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