Convert digital tachograph (DTCO) of 1st generation to 2nd generation

SM54.61-D-0005TS

Convert digital tachograph (DTCO) of 1st generation to 2nd generation

06.08.2019

Model

907, 910

with code JD2 (Tachograph digital EC with rpm + aux-recorder)

Model

907, 910

with code JV6 (Tachograph pre-installation kit)

Modification notes

06.08.2019

Note for parts ordering, updated

Operation no. of the operation texts or standard texts and flat rates

Category

Op. no.

Operation text

Time

Acc. no.

Code

L

00 7494

Perform tachograph inspection on vehicle on veh. with digital recording device

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L

54 5373

Convert digital tachographs (DTCO) of 1st generation to 2nd generation

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---

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L

54 5370

Extra work for converting 1st generation digital tachographs (DTCO) to 2nd generation on veh. with digital tachographs in instrument panel

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---

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L

54 5382

Replace buffer battery for digital tachograph (after check)

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---

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L

61 1144

Remove/install right underfloor paneling

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7

2nd generation digital tachograph (DTCO)

8

Lead seal

9

Battery compartment

10

Date of manufacture

1

1st generation DTCO

2

Cover

Shown on model 907 with code F61 (Inside rearview mirror) and code JA9 (Traffic Sign Assist)

3

Cover

4

Cover

5

Equipment installation frame

6

Frame

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A



Check

1

Check delivery condition of 2nd generation DTCO (7).

 Information regarding manufacturer, device type and serial number on the type plate must correspond to the information on the delivery note.

 The lead seal of the 2nd generation DTCO (7), as well as the lead seal (8) of the battery compartment (9), must be intact.

If the lead seal of the 2nd generation DTCO (7) or the lead seal (8) of the battery compartment (9) is damaged:



Order a new 2nd generation DTCO (7).

Send back damaged 2nd generation DTCO (7).

2

Check buffer battery of 2nd generation DTCO (7).


When replacing the buffer battery, the power supply from the vehicle must be guaranteed.
Otherwise, it is not possible to commission the 2nd generation DTCO (7).

 Do not yet install 2nd generation DTCO (7).

 The manufacturing date (10) of the buffer battery is determined using information on the model plate of the 2nd generation DTCO (7). The manufacturing date (10) is coded as follows:
"A to M" for the month of manufacture "January to December" and "YY" for the year of manufacture,
for example   "B18" for manufacturing date "February 2018".
The manufacturing date (10) of the 2nd generation DTCO (7) must not be older than 12  months.

If the manufacturing date (10) is older than 12  months:



Replace buffer battery.



Remove/install backup battery for digital tachograph

AR54.61-D-0009TS

 During removal of the buffer battery, the lead seal (8) at the battery compartment (9) is irreparably damaged and must be replaced.



Remove

3.1

Remove 1st generation DTCO (1).

Model 907, 910
with code JD2 (Tachograph digital EC with rpm + aux-recorder)



AR54.61-D-0008TS

 Model 907, 910 with code FF8 (1 device installation frame at front under roof lining)
See Fig. A.

 Model 907, 910 with code FE9 (1 device installation frame under cockpit, front passenger side)
See Fig. B.

 The 1st  generation DTCO (1) is no longer required and must be handed over to the customer or disposed of properly following consultation with the customer.

3.2

Remove cover (2).

Model 907, 910
with code JV6 (Tachograph pre-installation kit)

 Model 907, 910 with code FF8 (1 device installation frame at front under roof lining)
See fig. C.

 Model 907, 910 with code FE9 (1 device installation frame under cockpit, front passenger side)
See fig. D.

 Cover (2) is no longer required and must be handed over to the customer or disposed of properly following consultation with the customer.

4

Remove front overhead control panel.



AR82.20-D-1100TS

5

Unclip covers (3, 4).

6

Remove front passenger side A-pillar trim.

If 2nd  generation DTCO (7) is installed in the instrument panel.



AR68.30-D-4051TS



Install

7

Install device installation frame (5).

Model 907, 910
with code JV6 (Tachograph pre-installation kit)

 Model 907, 910 with code FF8 (1 device installation frame at front under roof lining)
See fig. E.

 Model 907, 910 with code FE9 (1 device installation frame under cockpit, front passenger side)
See fig. F.

 To do so, insert device installation frame (5) into frame (6) and bend over shackles (arrows) until device installation frame (5) can no longer be moved.

8

Retrofit antenna for 2nd generation DTCO (7).

SM54.61-D-0011-01TS

Cleaner

*BR00.45-Z-1025-04A

9

Subsequently connect and install 2nd generation DTCO (7).

SM54.61-D-0005-02TS

10

Clip in covers (3, 4).

11

Install front passenger side A-pillar trim.

If 2nd  generation DTCO (7) was installed in the instrument panel.



AR68.30-D-4051TS

12

Install front overhead control panel.



AR82.20-D-1100TS



Remove

13

Raise vehicle.

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01TS



AR00.60-D-1000-04TS

14

Remove underbody paneling.

If installed.



AR61.30-D-1001TS



Install

15

Modify rpm sensor for 2nd generation DTCO (7).

Model 907

SM54.61-D-0005-03TS

Model 910

SM54.61-D-0005-03TSB

Long-life grease

*BR00.45-Z-1001-06A

16

Install lead seal for 2nd generation DTCO (7) rpm sensor.

SM54.61-D-0005-04TS

17

Install underbody paneling.

If installed.



AR61.30-D-1001TS

18

Lower vehicle.

19

Enter special equipment into on-line vehicle data card.

 Designation of affected special equipment: Code JD6 (EU intelligent tachograph).

 Remove existing code JV6 (Tachograph pre-installation) or code JD2 (EU digital tachograph with rotational speed+additional recorder).

 Attach note "Digital tachographs converted as per SM54.61-D-0005TS" under field organization texts to DG 54.

20

Carry out SCN coding on electronic ignition lock control unit (EZS).

Model 907, 910
with code JV6 (Tachograph pre-installation kit)



AR54.21-D-0015TS

 Under the "Control unit adaptations" menu item follow the instructions for "SCN coding".

 Do not yet remove vehicle diagnosis system.

21

Carry out SCN coding on instrument cluster (IC) control unit.

Model 907, 910
with code JV6 (Tachograph pre-installation kit)



AR54.21-D-0015TS

 Under the "Control unit adaptations" menu item follow the instructions for "SCN coding".

22

Enter new serial number of 2nd generation DTCO (7) into Vehicle Documentation (VeDoc).

23

Tachograph inspection to be carried out by authorized personnel.

 When doing so, observe operator's manual included with 2nd generation DTCO (7).

 Observe national legal requirements for tachograph testing. In the Federal Republic of Germany, perform the tachograph inspection as per paragraph 57b of the German Regulations Authorizing the Use of Vehicles for Road Traffic (StVZO).

24

Attach new sealing plate with current printout.


Contact surfaces must be fully free from dust and grease.
Otherwise, a sufficient degree of adhesion cannot be assured.


Make absolutely sure that the installation position is correct when sticking it on.
After sticking on the sealing plate, it is no longer possible to move it.

 Remove old sealing plate.

 Attach sealing plate in clearly visible area on driver's side seat base.

Cleaner

*BR00.45-Z-1025-04A

25

Place operator's manual of 2nd generation DTCO (7) in vehicle.

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-06A

Long-life grease

A 000 989 63 51 11

BR00.45-Z-1025-04A

Cleaner

A 005 989 19 71

Parts ordering note

Part no.

Designation

Quantity

A 907 542 05 00

Parts kit for 2nd generation digital tachograph (DTCO) (tachograph in roof lining)

1

A 907 540 15 87

Antenna line for 2nd generation digital tachograph (DTCO) (tachograph under instrument panel on front passenger side)

1

A 002 990 49 03

Screw (rpm sensor)

1

A 000 542 70 11

Rpm sensor (model 907 with manual transmission (rear and all-wheel drive) or automatic transmission (all-wheel drive))

n. B

A 000 542 69 11

Rpm sensor (model 907 with automatic transmission (without all-wheel drive))

n. B

A 000 542 71 11

Rpm sensor (model 910 with manual transmission)

n. B

A 000 542 72 11

Rpm sensor (model 910 with automatic transmission)

n. B

A 000 542 05 90

Battery compartment lead seal, 2nd generation digital tachograph (DTCO)

n. B

A 002 997 68 90

Cable tie

n. B

A 004 584 07 82

German Owner's Manual

n. B.

A 004 584 08 82

English Owner's Manual

n. B.

A 004 584 09 82

French Owner's Manual

n. B.

A 004 584 10 82

Italian Owner's Manual

n. B.

A 004 584 11 82

Spanish Owner's Manual

n. B.

A 004 584 12 82

Dutch Owner's Manual

n. B.

A 004 584 13 82

Portuguese Owner's Manual

n. B.

A 004 584 14 82

Danish Owner's Manual

n. B.

A 004 584 15 82

Swedish Owner's Manual

n. B.

A 004 584 16 82

Finnish Owner's Manual

n. B.

A 004 584 17 82

Norwegian Owner's Manual

n. B.

A 004 584 18 82

Greek Owner's Manual

n. B.

A 004 584 19 82

Czech Owner's Manual

n. B.

A 004 584 20 82

Polish Owner's Manual

n. B.

A 004 584 21 82

Hungarian Owner's Manual

n. B.

A 004 584 22 82

Slovakian Owner's Manual

n. B.

A 004 584 23 82

Slovenian Owner's Manual

n. B.

A 004 584 24 82

Lithuanian Owner's Manual

n. B.

A 004 584 25 82

Latvian Owner's Manual

n. B.

A 004 584 26 82

Estonian Owner's Manual

n. B.

A 004 584 27 82

Romanian Owner's Manual

n. B.

A 004 584 28 82

Bulgarian Owner's Manual

n. B.

A 004 584 29 82

Croatian Owner's Manual

n. B.

A 004 584 31 82

Serbian Owner's Manual

n. B.

A 004 584 32 82

Russian Owner's Manual

n. B.

A 004 584 33 82

Turkish Owner's Manual

n. B.