Remove/install instrument cluster

AR54.30-W-6020A

Remove/install instrument cluster

16.2.12



Remove/install

1

Switch off ignition and connect STAR DIAGNOSIS

 Only when the instrument or K and n-modules are to be completely replaced.

*WH58.30-Z-1049-13A

2

Switch on ignition and in the INS system menu, select "Parameterization"

 Only when the instrument or K and n-modules are to be completely replaced.

3

Print out or note parameters

 Only when the instrument or K and n-modules are to be completely replaced.

4

Switch off ignition and fold steering-column forwards

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

5

Disconnect ground lead from battery



Notes on battery

AH54.10-P-0001-01A

6.1

Pull out timer (1) and detach connector

For vehicles with code (H27) DW 80 warm water auxiliary heater, code (H60) Warm air auxiliary heater "Eberspächer" D1 LP, code (H61) "Webasto" Air Top 2000 warm air auxiliary heater, code (H62) Warm air auxiliary heater "Eberspächer" D3 LP, code (H64) Warm water auxiliary heater "Eberspächer" D9W , code (H65) "Webasto" Thermo Top 90 warm water auxiliary heater.

6.2

Remove cover for timer cutout

For vehicles without auxiliary heater.

7

Remove covers for FDS button (2) and flat tachograph (3)

8

Remove ventilation nozzle (4)

 Removal: To pull out the ventilation nozzle (4) insert a suitable hook into the guide of the air quantity adjustment.

 Installation: The lever for the air quantity adjustment (A) must be inserted into the fixtures (B).

9

Remove cover frame (5)

10

Unscrew mounting bolts (arrow) on instrument cluster

 Installation: Tighten mounting bolts carefully.

11

Place instrument cluster onto steering wheel

 Before doing so, cover the steering wheel with a clean cloth to prevent scratches on the instrument's lens.

12

Mark connectors to instrument (x1 to x3) and then disconnect them.

 Installation: The two 18-pin connectors (x1, x2) next to each other may not be interchanged when connecting.

13

Break out lead seal (8) on tamper tell-tale of flat tachograph (7) and remove plug cover

 Installation: Attach new lead seal to plug cover on flat tachograph after function test.

Set time on tachograph.

14

Mark connectors to flat tachographs and detach

 

Disassemble/assemble

15

Because the vehicle's entire electronic equipment is parameterized in the K and n-modules of the instrument, the instrument may only be completely replaced in exceptional circumstances.

For this reason the K and n-module components should only be replaced individually.

The K-module can teach-in the parameterization of the n-module or vice versa.

16

Remove K-module

AR54.30-W-6021A

17

Remove n-module

AR54.30-W-6022A

18

Remove display module

AR54.30-W-6023A

19

Remove flat tachograph (FTCO)

AR54.61-W-0001A

20

Install in the reverse order

21

Set time at auxiliary heater timer

Only for code (H27) DW 80 warm water auxiliary heater, code (H60) Warm air auxiliary heater "Eberspächer" D1 LP, code (H61) "Webasto" Air Top 2000 warm air auxiliary heater, code (H62) Warm air auxiliary heater "Eberspächer" D3 LP, code (H64) Warm water auxiliary heater "Eberspächer" D9W , code (H65) "Webasto" Thermo Top 90 warm water auxiliary heater.

22

Learning K module

 Only if K-module was replaced.

AR54.30-W-6024A

Learning n module

 Only if n-module was replaced.

AR54.30-W-6025A

23

Switch off ignition and connect STAR DIAGNOSIS

 Only if instrument was completely replaced.

*WH58.30-Z-1049-13A

24

Switch on ignition and in the INS system menu, select "Parameterization"

25

Parameterize instrument (INS)

 Reset printed out or noted parameters (vehicle specific).

If the parameters could not be read out, reset parameters according to FDOK data.

See Diagnosis Manual 3, ch. 03.6.

Number

Designation

WH58.30-Z-1049-13A

STAR DIAGNOSIS Compact diagnostic system for commercial vehicles

651 131 10 00