AR47.10-P-4100GE | Remove fuel tank | 21.2.12 |
MODEL 460 with ENGINE 102.964 /981 /987, 110.994
with metal fuel tank
P47.10-2113-01
1 Cap
2 Sealing ring
9 Pipe connection
10 Rubber sleeve
P47.10-2121-11
3 Cover
4 Fuel hose
5 Electrical connection of fuel gage sensor
B4 Fuel gage sensor
P91.40-2342-10
200 Seat belt retractor
201 Seat belt end fitting
202 Belt guide strut
203 Locking bracket of rear bench seat
204 Rear side wall paneling (cargo area)
P47.10-2122-11
107 Vent hose of fuel tank ventilation
107a Clip
107b Clip
108 Vent hose of fuel tank ventilation
108a Clip
205 Bolts of additional tank fixture (left)
P47.10-2115-11
8 Vent hose of right tank ventilation
206a Bolts of additional tank fixture (right)
206b Bolts of combined additional tank filler neck right
P47.10-2116-10
9 Pipe connection
207 Strut of bumper-fender left
P47.20-2081-11
109 Cover of fuel pump
110 Electrical connection
111 Fuel pipe
112 Tensioning straps
M3 Fuel pump (FP)
| Remove, Install | ||
Danger! | Risk of fatal accident from vehicle slipping or toppling off the lift platform | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | |
1 | Jacking up and supporting vehicle | ||
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
2 | Disconnect ground cable from battery | Installation: Code radio, clock and set stationary heater timer if necessary. | |
3 | Take off cap (1) | Inspect seal (2), replace if necessary. | |
4 | Fold forward rear seat backrest and raise rear bench seat | See Operating Instructions | |
5 | Fold floor covering of cargo area forward | ||
6 | Unscrew cover (3) of fuel gage sensor (B4) | ||
Danger! | Risk of explosion if ignition takes place, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel. | No fire, sparks, naked flames or smoking. Wear protective clothing when handling fuel. | |
7 | Detach fuel hose (4) from fuel line | Seal connection. Fuel hose (4) remains on fuel tank (not required). | |
8 | Separate electrical connection (5) at fuel gage sensor (B4) | ||
9 | Take off fuel gage sensor (B4) | ||
10 | Extract fuel through opening of fuel gage sensor (B4) | Extract fuel with an extraction pump into a suitable safety tank. Ground extraction pump! | |
11 | Pull floor covering of wheelhouse (on right and left) to the side | Floor covering is glued, detach carefully at glued surfaces. | |
12 | Remove paneling of left rear door pillar | ||
13 | Take off seat belt retractor (200) and belt end fitting (201) | On right and left. | |
14 | Unbolt strut of belt guide (202) at bottom, slacken only at top | On right and left. | |
15 | Remove locking bracket of rear bench seat (203) | On right and left. | |
16 | Remove rear side wall paneling (cargo area) (204) | On right and left. | |
17 | Detach vent hoses of left fuel tank ventilation (107, 108) | Slacken clamps (107a, 107b, 108a), pull out hose (108) (not required). Pull out hose (107) together with additional tank (also not required). | |
18 | Unscrew bolts of additional fuel tank fixture (on left) (205) | Left-hand side Unscrew four bolts. Holes are no longer required, seal watertight with suitable plugs and treat. | |
19 | Unscrew bolts (206a, 206b) of combined additional tank filler neck | Right side. Unscrew four bolts. Holes (206a) are no longer required, seal watertight with suitable plugs and treat. | |
20 | Take off rear wheels | On right and left. | |
21 | Slacken clamp of hose connection (9) at fuel tank side | On right and left. | |
22 | Pull left additional tank down and out | Detach strut of bumper-left fender on outside (207). | |
23 | Take right additional fuel tank down and out together with combined filler neck | ||
24 | Remove cover of fuel pump (109) | ||
25 | Separate electrical connection (110) at fuel pump (M3) | ||
26 | Unbolt fuel line (111) at bolted connection and separate return line | ||
27 | Slacken tensioning straps (112) at fuel tank (1) | Ask an assistant to help. | |
28 | Remove fuel tank (1) by dropping it downward. | ||
29 | Install in the reverse order | Installation: If a new fuel tank is required, it is only possible to install one plastic fuel tank. The fuel tanks in metal are no longer fitted. New plastic fuel tanks must be converted prior to being installed. | |
| Convert plastic fuel tanks, install | ||
| Notice regarding disposal of used fuel tanks. |
Workshop equipment
WE58.40-Z-1001-22A | Tank emptying device |
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