Remove/install inside CV joint or rubber boots on rear axle shaft

AR35.30-P-0660I

Remove/install inside CV joint or rubber boots on rear axle shaft

12.4.10



Removing

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between four pillars of hoist and position four support plates at hoist mounting points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

1

Raise vehicle with vehicle lift

2

Remove rear wheel



Remove/install wheels

AP40.10-P-4050Z

3

Remove rear axle shaft (37a)

Model 215, 220

AR35.30-P-0620I

Type 230.474

AR35.30-P-0620RM



Rear axle shaft modified from solid shaft to hollow shaft

MODEL 215, 220 as of 01.10.99

BT35.30-P-0007-01I

4

Detach hose clamps (37k)

5

Detach end cover (37h) and cup seal (37i) from inner joint ring (37c)

6

Pull off inner rubber boot (37l) and cup seal (37i)

7

Press inner constant velocity joint off rear axle shaft (37a)

 The inner constant velocity joint consists of the inner joint ring (37c), the joint hub (37d), the balls (37e) and the ball retainer (37f).

AR35.30-P-0660-02I



Shell halves (2 ea.) for pressing off and caulking the inner constant velocity joint.

WF58.50-P-3530-01A

 Clamping jaws

*220589023100

 Drift

*116589151500

8

Pull off outer rubber boot (37m)

 The outer rubber boot (37m) of the rear axle shaft (37a) on the outer joint ring (37b) can only be replaced after disassembling the inner constant velocity joint because the outer constant velocity joint cannot be disassembled.



Checking

9

Disassemble inner constant velocity joint and check for wear and damage

 The inner constant velocity joint consists of the inner joint ring (37c), the joint hub (37d), the balls (37e) and the ball retainer (37f).

AR35.30-P-0660-03A



Install

10

Scrape off the grease inside the outer rubber boot (37m) and use it to fill the outer constant velocity joint; replace grease if necessary.

 Pay attention to fuel quantity.



*BF35.30-P-1002-01A

11

Pull on outer rubber boot (37m)

 Installation: Fit a suitable assembly sleeve on the splined profile of the rear axle shaft (37a) in order to prevent damage to the splined profile.

12

Pull on inner rubber boot (37l) and cup seal (37i)

 Installation: To pull on the inner rubber boot (37l) fit a suitable assembly sleeve on the splined profile of the rear axle shaft (37a).

13

Press inner constant velocity joint onto rear axle shaft (37a)

 The inner constant velocity joint consists of the inner joint ring (37c), the joint hub (37d), the balls (37e) and the ball retainer (37f).

AR35.30-P-0660-02I



Shell halves (2 ea.) for pressing off and caulking the inner constant velocity joint.

WF58.50-P-3530-01A

 Clamping jaws

*220589023100

 Drift

*116589151500

14

Caulk inner constant velocity joint on rear axle shaft (37a) (arrows)

AR35.30-P-0660-04I



Shell halves (2 ea.) for pressing off and caulking the inner constant velocity joint.

WF58.50-P-3530-01A

15

Attach end cover (37h) and cup seal (37i) to inner joint ring (37c)

 Replace end cover (37h).

AR35.30-P-0660-01A



*BF35.30-P-1001-01A

Sealant

*BR00.45-Z-1008-01A

Sealant

*BR00.45-Z-1009-01A

Sealant

*BR00.45-Z-1010-01A

16

Fit hose clamps (37k)

 Installation: Replace hose clamps (37k), observing the width of the hose clamps.

17

Install rear axle shaft (37a)

Model 215, 220

AR35.30-P-0620I

Model 230.474

AR35.30-P-0620RM

18

Install rear wheel



Remove/install wheels

AP40.10-P-4050Z

19

Lower lifting platform

Number

Designation

Model
215.373/374

Model
215.375/376/
378

Model
220.026/063/
065/067/070/
083/084/087/
126/163/165/
167/170/183/
184/187

BF35.30-P-1001-01A

Filling capacity

Inner constant-velocity joint

g

150

150

120

BF35.30-P-1002-01A

Filling capacity

Outside constant velocity joint

g

150

120

120

Number

Designation

Model
220.025/028/
073/075/125/
128/173/175/
875/878

Model
220.074/174/
176/178

BF35.30-P-1001-01A

Filling capacity

Inner constant-velocity joint

g

150

150

BF35.30-P-1002-01A

Filling capacity

Outside constant velocity joint

g

120

150

Number

Designation

Model
230.474/476

BF35.30-P-1001-01A

Filling capacity

Inner constant-velocity joint

g

150

BF35.30-P-1002-01A

Filling capacity

Outside constant velocity joint

g

150

Number

Designation

Order number

BR00.45-Z-1010-01A

Sealing compound, Hylomar universal sealant, 80 ml

A 001 989 25 20

BR00.45-Z-1008-01A

Curil sealing compound

ElringKlinger AG
Max-Eyth-Straße 2
72581 Dettingen/Ems
Germany
Tel. +49-7123-724-0
Fax +49-7123-724-9006
www.elringklinger.de

BR00.45-Z-1009-01A

Sealing compound Loctite 574, 50 ml

A 001 989 89 20 10