AR28.40-P-1030A | Disassemble/assemble rear bearing cap | 10.3.10 |
MODEL 460, 461 with TRANSFER CASE 750.60
P28.10-2133-09
1 Gear
2 Cylindrical roller bearing
3 Driver
4 Rear bearing cap
5 Oil filler plug
6 Cover (oil distribution)
7 Gasket
8 Intermediate flange
17 Spacer ring
18 Circlip
19 Ball bearing
20 Spacer tube
21 Radial shaft seal
22 Radial shaft seal
23 Output flange
24 Nut
9 Spacer tube
10 Synchronizer ring
11 Gear
12 Thrust washer
13 Woodruff key
14 Tapered roller bearing
15 Spacer washer
16 Intermediate flange
| Disassemble | ||
1 | Remove transfer case | ||
2 | Remove rear bearing cap (4) | ||
3 | Remove oil pump on transfer case | ||
Socket | |||
Retainer wrench | |||
Puller | |||
4.1 | Disassemble gear pump | ||
4.2 | Disassemble roller cell pump | ||
5 | Remove cylindrical roller bearing outer race | ||
Drift | |||
Drift | |||
6 | Press out cylindrical roller bearing (2) | ||
Drift | |||
Drift | |||
Drift | |||
7 | Remove oil pressure relief valve in rear bearing cap | ||
8 | Detach cover panel from rear bearing cap | ||
9 | Clean and check all parts | Check tapered roller bearing, if necessary | |
replace tapered roller bearing | |||
| Assemble | ||
10 | Install oil pressure relief valve | ||
11 | Install cover panel on rear bearing cap | Coat all bolts with anticorrosion agent | |
12 | Press in cylindrical roller bearing | ||
Drift | |||
Drift | |||
Drift | |||
| |||
13 | Install tapered roller bearing outer race | ||
| |||
14 | Install oil pump on transfer case | Determine friction value | |
Dial indicator | |||
Steel straightedge | |||
Gage stand | |||
Drift | |||
15 | Install output flange (23) on rear bearing cap | The two radial shaft sealing rings have the same dimensions; they are just made from different materials | |
| |||
Drift | |||
Socket | |||
Retainer wrench | |||
16 | Check adjustment of rear axle output shaft | ||
| |||
|
Test values for transfer case gear set, shafts
Number | Designation | Model 460, 461 | |
BE28.50-P-1005-01A | Friction torque in rear axle output shaft | Nm | 0.8 to 1.25 |
Transfer case housing
Number | Designation | Model 460, 461 | ||
BA28.40-P-1003-01A | Nut on output flange to front and rear axle | Nm | 200 | |
BA28.40-P-1010-01A | Bolt, cover panel on rear bearing cap | Nm | 10 | |
460 589 01 31 00
Puller
Retainer wrench
Wrench socket
001 589 16 09 00
460 589 02 33 00
Drift
460 589 07 15 00
460 589 00 14 00
Drift
Drift
Drift
352 589 06 15 00
460 589 06 15 00
363 589 02 21 00
Dial indicator holder
460 589 00 21 00
Steel straightedge
Dial indicator
001 589 53 21 00
Drift
460 589 02 15 00
Torque meter
001 589 49 21 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-02A | Thread locking adhesive, Loctite 241 | A 002 989 94 71 |
BR00.45-Z-1017-06A | MB multipurpose grease | A 001 989 34 51 11 |
BR00.45-Z-1048-06A | Loctite anti-seize | Henkel Loctite Deutschland GmbH |