ar2520b1000d

Remove/install clutch hydraulic line

Typ ar · téma 25.20 · verze 0103 · 2020-08-14

Platí pro: Model 368 with transmission 712.622/631 Model 382 with transmission 712, 713, 714, 715, 718 Model 384 with transmission 712, 713, 715, 718 Model 384 with transmission 712, 713, 715 Model 384 with transmission 712, 713 Model 685.282/284/289/290 with transmission 712.631

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 2 Podvozek › 25 Spojka › 25.20 Ovládání spojky — Řada 368 · Řada 382 · Řada 384 · Řada 685 (modely 282, 284, 289, 290)

EinPAS 17 Hnací ústrojí/náprava › 17.15 Spojka › 17.15.13 Potrubí/hadice/ventil — Řada 368 · Řada 382 · Řada 384 · Řada 685 (modely 282, 284, 289, 290)

Platí také pro motory/převodovky: 712 ***, 712 622, 712 631, 713 ***, 714 ***, 715 ***, 718 ***

AR25.20-B-1000D

Remove/install clutch hydraulic line

04.08.2020

Model

368 with transmission 712.622/631

Model

382 with transmission 712, 713, 714, 715, 718

Model

384 with transmission 712, 713, 715, 718

Model

384 with transmission 712, 713, 715

Model

384 with transmission 712, 713

Model

685.282/284/289/290 with transmission 712.631

Remove/install clutch hydraulic line

B25.20-0006-09

1

Hydraulic reservoir

11

Clutch slave

2

Breather

12

Pneumatic tubes of the hydro-servo-pneumatic unit

3

Breather cover

13

Tubes clamp

4

Connection elastic ring

14

Clamp bolt

5

Hydraulic sender cylinder

15

Plain washer

6

Cylinder fastening bolt

16

Self-locking nut of the clamp

7

Cylinder connection male nut

17

Clamp support

8

Poliamide hydraulic tubes (PA11 or 12)

18

Support bolt

9

"Female" connection of the hydraulic tubes lower link

19

Support self-locking nut

10

Connection at the hydro-servo-pneumatic cylinder

Remove/install

1

Turn off the master switch

Warning

Risk of injury caused by pinching and crushing when opening and closing engine hood

No one should be within the swivel range of the engine hood as it is being opened or closed. Always open engine hood all the way to the end position until this engages in the front locks.

AS88.40-Z-0001-01A

2.1

Open the hood and actuate the safety lock

Truck 384

2.2

Open the front cover

Bus 368, 382, 384, 685

The access for the works and repairs execution, vary according to the body type/manufacturer

Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

3

Remove by suction the hydraulic reservoir fluid (1), using a bleeding equipment to remove totally the hydraulic fluid from the tubes

The hydraulic fluid removed from the system must not be reused.

4

Unfasten the poliamide tubes (8) at the connection (7) with the sender cylinder (5)

5

Unfasten the poliamide tubes connection (8) from the lower end at the connection (10) with the hydro-servo-pneumatic cylinder

Turn the female nut (9) in the connection (10).

6

Cut eventual plastic clamps which hold the electric wires and harness

Installation: Install new plastic clamps.

7

Remove the nuts (16), the bolts (14) and the washers (15) from the clamps (13)

Installation: Replace the clamps (13) in such a way that its rubber protective coating continues in perfect conditions.

The use of not protected metallic clamps may damage the poliamide tubes.

8

Remove the tubes (8) carefully in order not to fold them

Installation: The tubes must have been previously installed with the loosen new clamps (13) and then, they must be fastened to the cylinders, the sender one (5) and the hydro-servo-pneumatic one (11).

Clean

9

Clean the components, including the poliamide tubes (8)

The components can only be washed with drugstore available alcohol.
Petroleum by-products, such as gasoline, kerosene or Diesel oil, damage the rubber parts.
After cleaning, dry them with compressed air, clean and dry.
The tubes and the cylinders that remain in storage must have their orifices protected with appropriate plastic plugs. .

Check

10

Check the condition of the tubes (8) and the sealing components in general

Replace cut or deformed tubes, and tubes whose connections are in poor conditions or with stripped thread. Clamps (13) with damaged inner lining. Supplementary plastic clamps. Connection elastic rings (4). Damaged filter or reservoir.

11

Install in reverse order

12

Replenish the hydraulic reservoir with new brake fluid

Use the specified brake fluid.

Brake fluid, DB supply specification 7760.30 (DOT 4)

*BR00.45-Z-1110-06A

13

Bleed the hydraulic system


Valid for models 368, 382 and 384.

AR25.20-B-0070B

Valid for models 368, 384, and 685

AR25.20-B-0070XA

Valid for model 382

AR25.20-B-0070XB

14

Check the tightness

15

Check the perfect operation of the clutch

Repair materials

Number

Designation

Order number

BR00.45-Z-1110-06A

Brake fluid, DB supply specification 7760.30 (DOT 4)

Use corresponding commercially available repair materials.

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