1 Charge air cooler
2 Radiator shroud
T20.20-0070-03
T20.20-0055-05
3 Top radiator mounting
4 Left bottom support
5 Bottom right radiator mounting
| Remove/Install | ||
1 | Open left rear service flap | ||
2 | Open rear lid | ||
3 | Remove paneling below radiator | ||
4 | Remove side paneling of radiator | ||
Danger! | Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection. | |
5 | Drain and collect coolant | ||
| Notes on coolant | ||
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
6 | Disconnect batteries and remove | Only disconnect the electrical line on the batteries. | |
7 | Remove charge air cooler (1) | ||
8 | Detach radiator shroud (2) from radiator | Remove coolant pipes, if necessary, to gain better access. | |
9 | Detach coolant hoses at radiator | ||
10 | Detach top radiator mounting (3) | ||
11 | Remove bottom right radiator mounting (5) and bottom left support (4) | Support radiator with suitable means. | |
12 | Remove radiator | Lower radiator and lift out to the side. | |
| Inspect | ||
13 | Inspect radiator for damage and soiling | Clean radiator or replace, as necessary. | |
| Checking radiator, auxiliary radiator, additional oil cooler and charge air cooler for contamination, and cleaning | ||
14 | Check bottom right radiator mounting (5) and top radiator mounting (3) for wear | Replace, if necessary. | |
15 | Inspect clamps and hoses for damage, install new parts if necessary. | ||
16 | Install in the reverse order |
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