T09.41-0064-06
From production period 28.4.06, shown on model 613.358 with steering 766.376
1 Charge air cooler
2 Charge air hose
3 Charge air pipe
5 Bracket
6 Bolts
7 Bracket
Modification notes
| Remove/install | ||
1 | Open tailgate | See Operator's Manual | |
Danger! | Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | |
2 | Remove charge air duct in engine compartment | ||
3 | Open left rear maintenance flap | ||
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
4 | Remove batteries | ||
5 | Remove battery compartment | ||
6 | Detach bracket (5) from charge air cooler (1) | Only on model 613.358/388 with steering 766.376 | |
To prevent damage, cooling line for power steering system must not be bend. If required, remove cooling line for power steering system. | |||
Remove, install cooling line for power steering system | |||
7 | Remove bolts (6) to charge air pipe holder (7) | As of production period 28.4.06 | |
| |||
8 | Remove bracket (7) for charge air pipe | ||
9 | Remove charge air hose (2) together with charge air pipe (3) | | |
| |||
10 | Remove charge air cooler (1) | To do this, detach charge air cooler (1) at rubber mounts. To remove charge air cooler (1), tilt it a little to the front and remove it to the side. If required, remove maintenance indicator for air filter. | |
| Checking | ||
11 | Check charge air cooler (1) for damage and dirt | If required, clean charge air cooler (1) or replace it. | |
12 | Check rubber mount on charge air cooler (1) for wear | Install new rubber pads, if necessary. | |
13 | Install in the reverse order |
Charge air pipe/charge air cooling
Number | Designation | Engine | ||
BA09.41-N-1001-01H | Clamp, charge air hose to charge air pipe | M5 | Nm | 8 |
M6 | Nm | 10 | ||
BA09.41-N-1008-01H | Bolt to charge air pipe holder | Nm | 23 | |
Torque wrench
001 589 75 21 00
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