Remove/install radiator

AR20.20-P-3865HE

Remove/install radiator

29.6.07

 

Remove/install

1

Remove bottom section of soundproofing

Model 202

AR94.30-P-5300A

Model 210

AR94.30-P-5300AB

Danger!

Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant.

Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.

Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

2

Drain coolant

At radiator

AR20.00-P-1142HB

3

Remove electric fan (9)

AR20.40-P-5000B

4.1

Unscrew bracket (4) for oil cooler line on cooler (15)

Model 202 with automatic transmission 722.6

5.1

Detach transmission oil lines (2) and (3) on oil cooler

Automatic transmission 722.6

 Close off transmission oil line with a connection fitting and cooler with blind plug.

AR20.20-P-3865-01HA



Connection fitting (5) for automatic transmission oil lines

All engines

WF58.50-P-2020-01A

6.1

Unscrew bracket for condenser line below on radiator (15)

Model 202 with air conditioning (code 580, 581a)

7

Remove coolant hoses (6, 7, 8)

 Inspect condition of coolant hoses and hose clamps, replace if necessary.

8

Remove upper radiator crossmember

 Unhook release cable

9

Remove intake air scoop (4/3)

 Model 202: unhook electrical line below on radiator.

10.1

Remove low-temperature cooler (12)

Model 202

AR07.16-P-1110A

11.1

Remove rubber strip on radiator (15)

Model 202

12.1

Unscrew mounting bolts on radiator underside

Model 210

13.1

Disconect condenser (14) from radiator (15)

for an air-conditioning system (code 580, 581a)

 Removal model 202: Tip radiator (15) carefully in the direction engine. Avoid deformation of the condenser lines.

 Removal model 210: Carefully pull air ducting with AC condenser a bit upwards. Unhook side brackets of radiator (15) on condenser. Avoid deformation of the condenser lines.

14

Take out radiator (15) in an upward direction

 Installation: Insert mounting studs of radiator into rubber grommets (16) of lower cross member when installing.

15.1

Attach guard plate for condenser (17)

For an air-conditioning system (code 580, 581a)

 Additionally attach AC condenser in vehicle.



Guard plate for radiator / condenser

Engine 111, 112, 113, 604, 605, 606, 611, 612, 613

WF58.50-P-0110-01A

16

Install in the reverse order

17

Inspecting cooling system for leaks

AR20.00-P-1010HA

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

18.1

Check oil level in automatic transmission, correct if necessary

For vehicles with an automatic transmission (code 420, 425a) 

Transmission 722.6

AR27.00-P-0100AC