W03.30-1156-08
1 | Dowel pin | 4 | Screw/bolts | |
2 | Turning device | 5 | Assembly device for commercial vehicle pressure plates | |
3 | Flywheel | B15 | Crankshaft position sensor |
| Remove | ||
1 | Remove clutch |
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Vehicles with code G81(Clutch reinforced) | |||
2 | Pull crankshaft position sensor (B15) out of timing case | ||
3 | Attach turning device (2) to timing case | ||
Bolt, turning device to timing case | |||
Turning device | |||
4 | Block flywheel (3) using turning device (2) | ||
5 | Remove two opposing screw/bolts (4) on flywheel (3) | Socket wrench bit | |
6 | Screw drifts into threaded holes | Drift | |
7 | Remove remaining screw/bolts (4) at flywheel (3) | ||
8 | Remove cranking device (2) at timing case | ||
9 | Attach assembly device for commercial vehicle pressure plates (5) to flywheel (3) | ||
10 | Remove flywheel (3) with assembly device for commercial vehicle pressure plates (5) | Pull flywheel (3) out over drifts. | |
11 | Remove assembly device for commercial vehicle pressure plates (5) from flywheel (3) | Only if the flywheel (3) is replaced. | |
| Check | ||
12 | Check bush for crankshaft position sensor (B15) | If bushing is damaged | |
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Replace bush. | |||
13 | Measure screw/bolts (4) | Bolt for flywheel | |
If permissible shank length is exceeded. | |||
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Replace with an appropriate screw/bolt (4). | |||
14 | Check coupling friction surface on flywheel (3) | If there are scorch marks, score marks or cracks | |
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Rework or replace flywheel (3) | |||
15 | Check ring gear of flywheel (3) for wear | If wear is present, | |
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Replace ring gear or | |||
install new flywheel (3). | |||
16 | Check flange or race on flywheel (3) | For galling by the radial shaft sealing ring | |
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Replace ring gear or | |||
install new flywheel (3). | |||
17 | Check guide bearing in flywheel (3) | In case of wear or for replacing the flywheel (3) | |
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Replace guide bearing in flywheel (3) | |||
18 | Check rear radial shaft sealing ring | If wear or damage present | |
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Replace rear radial shaft sealing ring | |||
| Install | ||
19 | Attach assembly device for commercial vehicle pressure plates (5) to flywheel (3) | Only if the flywheel (3) is replaced. | |
20 | Install flywheel (3) with the assembly device for commercial vehicle pressure plates (5) | Pay attention to installation position of dowel pin (1). | |
21 | Wet screw/bolts thread (4) with engine oil and screw in screw/bolts (4) | Do not tighten screw/bolts (4) yet. | |
Socket wrench bit | |||
22 | Remove assembly device for commercial vehicle pressure plates (5) from flywheel (3) | ||
23 | Remove both drifts | ||
24 | Wet thread of remaining two screw/bolts (4) with engine oil and screw in | ||
25 | Attach cranking device to the timing case (2) and block flywheel (3) with cranking device (2) | ||
Bolt, turning device to timing case | |||
Turning device | |||
26 | Tighten screw/bolts (4) in a diagonal pattern | Bolt, flywheel to crankshaft | |
27 | Push bush and crankshaft position sensor (B15) into the timing case | Replace O-ring. | |
28 | Install clutch |
| |
Vehicles with code G81(Clutch reinforced) | |||
29 | Remove cranking device (2) at timing case | ||
Bolt, inspection hole cap to timing case |
403 589 02 63 00
Drift
904 589 04 63 00
Turning device
422 589 02 09 00
Socket wrench bit