P01.45-0269-09
| Remove/Install | ||
1 | Disconnect ground cable of battery, connect | ||
2 | Drain engine oil | ||
3.1 | Detach fan shroud (3) from fixtures and place over fan | Engines with fan shroud | |
4.1 | Detach charge air lines (4, 5) of supercharger on left and right | Engine 111.947 with supercharger Unclip left charge air line (5) at hot film mass air flow sensor (5a), detach right charge air line (4) at supercharger (6). | |
5 | Unscrew bolts (11) of front engine mounts (8) at front axle carrier | | |
6 | Raise engine | ||
7 | Unplug connector of oil level sensor (S43) | ||
8 | Unbolt oil pan (56), lower | Installation: If automatic transmission installed, pay attention to fixture for ATF lines. Pay attention to different lengths and diameters of bolts. Align oil pan (56) to rear contact surface on transmission. If the oil pan is not aligned to the transmission, this can result in noise and vibration problems. | |
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9 | Unbolt oil pump (24), remove | ||
10 | Unbolt oil deflector plate (23) and remove | ||
11 | Remove oil pan (56) | Installation: Take out oil pan to the front in direction of travel, at the same time rotate crankshaft slightly, if necessary. If automatic transmission fitted, push ATF lines slightly to the side. Clean contact surfaces of oil pan. Fix gasket of oil pan (56a) to oil pan, if necessary, with dots of Loctite sealant 5970 | |
12 | Clean sealing surfaces, replace oil pan gasket (56a) | ||
13 | Install in the reverse order | ||
Danger! | Risk of accident. Accidents may result if the vehicle starts off unintentionally with the engine running. Risk of injury. Crushing and burn injuries may result while working on engine during when it is being started or when it is in operation. | Secure vehicle to prevent it moving off. Always wear appropriate work clothing when working on the vehicle. | |
14 | Run engine and inspect for leaks |
Oil pan
Number | Designation | Engine | ||
BA01.45-P-1001-01A | Bolt of oil pan to crankcase | M6 | Nm | 10 |
M8 | Nm | 25 | ||
M10 | Nm | - | ||
BA01.45-P-1002-01A | Bolt of transmission bell housing to oil pan | Nm | 40 | |
Engine suspension, engine mounts, engine supports
Number | Designation | Engine 111 | ||
BA22.10-P-1008-01A | Bolt of front engine mounts to front axle carrier | Nm | 35 | |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1013-01A | Loctite sealant 5970 | A 003 989 98 20 |
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