S20.10-3000-06
1 Screw
2 Bolt
3 Bolts
4 Bolt
5 Bracket
6 Bolt
7 Alternator support
8 Bolt
9 Bolt
10 Coolant pump
11 Coolant hose, coolant pipe
12 Coolant hose for heater
13 Coolant hose, coolant thermostat housing
14 Gasket
15 Belt pulley
| Remove/install | ||
1 | Ignition off | ||
2 | Remove air filter housing | With engine 111.950 (MR7) and 111.980 (MR8), remove air filter housing with the hot film MAF sensor installed. | |
3 | Remove poly-V belt | ||
| |||
Danger! | Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. | |
4 | Remove coolant thermostat housing | Replace sealing ring. | |
5 | Detach coolant hoses (11, 12 and 13) at the coolant pump (10) | Inspect condition of coolant hoses and hose clamps, replace if necessary. | |
7 mm socket hexagon on flexible shaft for hose clamps with worm drive | |||
6 | Unscrew bolts at belt pulley (15) and remove belt pulley (15) | ||
| |||
Counterholder | |||
7 | Unscrew bolts (8) at bracket (5) and loosen bolt (6) | | |
External torx set | |||
8 | Remove coolant pump (10) | Pay attention to the bolt assignment. The bolts (2, 9) can only be removed with the coolant pump (10). | |
Installation: Clean the sealing surfaces. Coat the gasket (14) with sealant if necessary. Tighten bolts equally. | |||
| |||
External torx set | |||
Sealant | |||
9 | Install in the reverse order | ||
| Checking | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
10 | Inspect cooling system for leaks |
Crankcase, timing case cover, end cover
Number | Designation | Engine | Engine | ||
BA01.40-N-1005-01A | Supporting bracket, alternator to crankcase | Nm | 21 | 21 | |
Coolant pump, coolant thermostat
Number | Designation | Engine 111.948/ | ||
BA20.10-N-1001-01A | Coolant pump on timing case cover | M6 | Nm | 10 |
M8 | Nm | 21 | ||
BA20.10-N-1002-01A | Belt pulley on coolant pump | Nm | 12 | |
001 589 76 09 00
External Torx set
Counterholder
111 589 00 40 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1012-01A | Omnifit FD 3041 sealant | A 002 989 47 20 10 |
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