ra0701601a015x

0015 - Function of the exhaust gas recirculation A. Function diagrams (note deviations for off-road vehicles) Engines 601, 602.91, 603.91

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กลุ่มฟังก์ชัน 1 Engine › 07 Mixture formation › 07.00 General — ซีรีส์ 601 · ซีรีส์ 602 (รุ่น 91*)

ใช้กับเครื่องยนต์/เกียร์ด้วย: 603 91*

07.1-015 Function exhaust gas recirculation

The vehicles listed in the table below were equipped with an electronically/pneumatically-controlled exhaust gas recirculation system and oxidation catalytic convertor as of the respective model year.

National version

Engine

Model year/National version

1984

1985

1986

1987

1988

1989

1990

601.911

601.912

601.921

602.911

602.912

603.912

Basic and national version

601.911

601.912

1991
Std with code 62/0 as of 06/90

1992

Std with code 62/0 as of 06/92

601.913

Std with code 62/0 as of 06/93

602.91

1991
Std with code 62/0 as of 06/90

1992

Std with code 62/0 as of 06/92

603.91

1991
Std with code 62/0 as of 06/90

1992

Std with code 62/0 as of 06/92

A. Function diagrams

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 601.92 in model 201
California model year 1984 1st version
Function diagram exhaust gas recirculation with manual transmission

L2

Speed sensor speedometer

L3

Speed sensor starter ring gear

N37

Control unit exhaust gas recirculation

S25/1

Temperature switch 100 °C

S27/6

Microswitch compressor shut-off (AGR)

Y27

Electrical change-over valve for ARF valve

Y28

Electrical change-over valve for vacuum control flap

a

Ventilation line to vehicle interior

b

Key shut-off

c

Remaining users

d

Automatic transmission

e

Brake booster

f

To AC compressor control unit

sw

black

bl

blue

br

brown

gr

green

vi

purple

rt

red

ge

yellow

1

Injection pump

2

Governor

4

Vacuum unit idle speed increase

5

ADA unit

6

Vacuum unit (stop)

60

ARF valve

61b

Choke 0.5 mm orifice diameter

62

Ventilation filter

65

Vacuum control valve

67

Vacuum pump

99

Vacuum control flap

100

Vacuum nozzle for vacuum control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

123

Vacuum transducer

124

Adjusting screw for vacuum transducer

128

Thermovalve closes at approx. 17 °C

130

Thermovalve opens at approx. 17 °C

136

Starter ring gear

140

Check valve brake booster

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 601.92 in model 201
California model year 1984 1st version
Function diagram exhaust gas recirculation with automatic transmission

L3

Speed sensor starter ring gear

N37

Control unit exhaust gas recirculation

S25/1

Temperature switch 100 °C

S27/6

Microswitch compressor shut-off (AGR)

Y12

Electrical change-over valve for speed increase

Y27

Electrical change-over valve for ARF valve

Y28

Electrical change-over valve for vacuum control flap

a

Ventilation line to vehicle interior

b

Key shut-off

c

Remaining users

d

Automatic transmission

e

Brake booster

f

To AC compressor control unit

sw

black

bl

blue

br

brown

gr

green

vi

purple

rt

red

ge

yellow

1

Injection pump

2

Governor

4

Vacuum unit idle speed increase

5

ADA unit

6

Vacuum unit (stop)

60

ARF valve

61a

Choke

61b

Choke 0.5 mm orifice diameter

62

Ventilation filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

99

Vacuum control flap

100

Vacuum nozzle for vacuum control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

123

Vacuum transducer

124

Adjusting screw for vacuum transducer

128

Thermovalve closes at approx. 17 °C

130

Thermovalve opens at approx. 17 °C

136

Starter ring gear

140

Check valve brake booster

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 601.92 in model 201
Federal and California model year 1985 2nd version
Function diagram exhaust gas recirculation manual and automatic transmission

S25/4

Temperature switch 105/115 °C

S27/6

Microswitch compressor shut-off (AGR)

Y27

Electrical change-over valve for ARF valve

Y28

Electrical change-over valve for vacuum control flap

a

Ventilation line to vehicle interior

b

Key shut-off

c

Remaining users

d

Automatic transmission

e

Brake booster

VAC

= Vacuum

VCV

= Vacuum control valve

EGR

= Exhaust gas recirculation valve

ATM

= Atmosphere

bk

black

bl

blue

br

brown

gr

green

pu

purple

re

red

ye

yellow

1

Injection pump

2

Governor

5

ADA unit

6

Vacuum unit (stop)

60

ARF valve

61a

Choke

61b

Choke 0.5 mm orifice diameter

62

Ventilation filter

65

Vacuum control valve

67

Vacuum pump

72

Damper (only automatic transmission)

99

Vacuum control flap

100

Vacuum nozzle for vacuum control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

123

Vacuum transducer

124

Adjusting screw for vacuum transducer

136

Starter ring gear

L2

Inductive speed sensor

L3

Speed sensor starter ring gear

N37

Control unit exhaust gas recirculation

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 602 in model 201
as of model year 1986 1st version
Function diagram exhaust gas recirculation

B6

Hall-effect speed sensor

B11/1

Coolant temperature sensor

L3

Speed sensor starter ring gear

N6

Compressor shut-off control unit

N8

Idle speed control unit

N37

Control unit exhaust gas recirculation

S25/5

Temperature switch 105/115 °C

S25/6

Temperature switch 50 °C

S25/7

Temperature switch 25 °C AGR

S25/9

Temperature switch 97 °C AGR

S27/6

Microswitch compressor shut-off/AGR

Y22

Electromagnetic actuator ELR

Y27

Change-over valve AGR

Y28

Change-over valve vacuum control flap

Y29

Change-over valve (automatic transmission)

1

Injection pump

2

Governor

5

ADA unit

6

Vacuum unit (stop)

61a

Choke, blue

61b

Choke, orange

62

Filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

94

Air guide housing

100

Vacuum unit/vacuum control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

136

Starter ring gear

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 602 in model 201
as of model year 1986 2nd version
Function diagram exhaust gas recirculation

B6

Hall-effect speed sensor

B11/1

Coolant temperature sensor

L3

Speed sensor starter ring gear

N6

Compressor shut-off control unit

N8

Idle speed control unit

N37

Control unit exhaust gas recirculation

S25/5

Temperature switch 105/115 °C

S25/6

Temperature switch 50 °C

S25/7

Temperature switch 25 °C AGR

S25/9

Temperature switch 97 °C AGR

S27/6

Microswitch compressor shut-off/

Y22

Electromagnetic actuator ELR

Y27

Change-over valve AGR

Y28

Change-over valve vacuum control flap

Y29

Change-over valve (automatic transmission)

1

Injection pump

2

Governor

5

ADA unit

6

Vacuum unit (stop)

61a

Choke, blue

61b

Choke, orange

62

Filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

94

Air guide housing

100

Vacuum unit/vacuum control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

136

Starter ring gear

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 602 in model 201
model year 1989
Function diagram exhaust gas recirculation

B11/1

Coolant temperature sensor

B11/7

Climate temperature sensor

L3

Speed sensor starter ring gear

N6

Compressor shut-off control unit

N8

Idle speed control unit

N37/2

Control unit exhaust gas recirculation

S25/5

Temperature switch 105/115 °C

S25/6

Temperature switch 50 °C

S25/7

Temperature switch 25 °C AGR

S25/9

Temperature switch 97 °C AGR

S27/6

Microswitch compressor shut-off/

Y22

Electromagnetic actuator ELR

Y27

Change-over valve AGR

Y28

Change-over valve vacuum control flap

Y29

Change-over valve (automatic transmission)

a

Ventilation to vehicle interior

c

Remaining users

d

Vacuum unit automatic transmission

Vacuum connections on vacuum transducer

VAC

- Vacuum from vacuum pump

VCV

- To vacuum control valve

ATM

- Ventilation to vehicle interior

EGR

- Exhaust gas recirculation to exhaust gas recirculation valve

1

Injection pump

2

Governor

5

ADA unit

6

Vacuum unit (stop)

60

Exhaust gas recirculation valve

61a

Choke, blue

61b

Choke

62

Filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

94

Air guide housing

100

Vacuum unit/vacuum control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

123

Vacuum transducer

136

Starter ring gear

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 601 in model 124
Code 620 model years 1987 and 1988
Function diagram exhaust gas recirculation

a

Ventilation to vehicle interior

c

Remaining users

d

Vacuum unit automatic transmission

136

Starter ring gear

B6

Hall-effect speed sensor

L3

Speed sensor starter ring gear

N37/1

Control unit exhaust gas recirculation

S25/7

Temperature switch 25 °C AGR

S25/9

Temperature switch 97 °C AGR

S27/3

Microswitch exhaust gas recirculation

S27/4

Microswitch vacuum control flap

Y27

Change-over valve AGR

Y28

Change-over valve vacuum control flap

Vacuum connections on vacuum transducer

VAC

- Vacuum from vacuum pump

VCV

- To vacuum control valve

ATM

- Ventilation to vehicle interior

EGR

- Exhaust gas recirculation to exhaust gas recirculation valve

1

Injection pump

2

Governor

4

PLA unit

5

ADA unit

6

Vacuum unit (stop)

60

Exhaust gas recirculation valve

61a

Choke, blue

61b

Choke, orange

62

Filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

94

Air guide housing

100

Vacuum unit/vacuum control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

123

Vacuum transducer

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 601 in models 124 and 201
model year 1988
Function diagram exhaust gas recirculation with manual transmission

B6

Hall-effect speed sensor
(only manual 5-speed transmission)

L3

Speed sensor starter ring gear

N37/2

Control unit exhaust gas recirculation

S25/4

Temperature switch 100 °C AGR

S25/7

Temperature switch 25 °C AGR

S27/6

Microswitch exhaust gas recirculation

Y27

Change-over valve AGR

Y28

Change-over valve vacuum control flap

a

Ventilation to vehicle interior

c

Remaining users

1

Injection pump

2

Governor

4

PLA unit

5

ADA unit

6

Vacuum unit (stop)

60

Exhaust gas recirculation valve

61a

Choke, blue

61b

Choke, orange

62

Filter

65

Vacuum control valve

67

Vacuum pump

94

Air guide housing

100

Vacuum unit/vacuum control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

136

Starter ring gear

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 601 in models 124 and 201
model year 1988
Function diagram exhaust gas recirculation automatic transmission

B11/1

Coolant temperature sensor

B11/7

Climate temperature sensor

L3

Speed sensor starter ring gear

N6

Compressor shut-off control unit

N8

Idle speed control unit (ELR)

N37/2

Control unit exhaust gas recirculation

S25/4

Temperature switch 100 °C AGR

S25/7

Temperature switch 25 °C AGR

S27/6

Microswitch exhaust gas recirculation

Y22

Electromagnetic actuator ELR

Y27

Change-over valve AGR

Y28

Change-over valve vacuum control flap

a

Ventilation to vehicle interior

c

Remaining users

d

Vacuum unit automatic transmission

Vacuum connections on vacuum transducer

VAC

- Vacuum from vacuum pump

VCV

- To vacuum control valve

ATM

- Ventilation to vehicle interior

EGR

- Exhaust gas recirculation to exhaust gas recirculation valve

1

Injection pump

2

Governor

5

ADA unit

6

Vacuum unit (stop)

60

Exhaust gas recirculation valve

61a

Choke, blue

61b

Choke, orange

62

Filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

94

Air guide housing

100

Vacuum unit/vacuum control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

123

Vacuum transducer

136

Starter ring gear

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 603.912 in model 124
model year 1988
Function diagram exhaust gas recirculation

B11/1

Coolant temperature sensor

B11/7

Climate temperature sensor

L3

Speed sensor starter ring gear

N6

Compressor shut-off control unit

N8

Idle speed control unit

N37/2

Control unit exhaust gas recirculation

S25/7

Temperature switch 25 °C AGR

S25/9

Temperature switch 97 °C AGR

S27/6

Microswitch exhaust gas recirculation

Y22

Electromagnetic actuator ELR

Y27

Change-over valve AGR

Y28

Change-over valve vacuum control flap
Vacuum connections on vacuum transducer

VAC

- Vacuum from vacuum pump

VCV

- To vacuum control valve

ATM

- Ventilation to vehicle interior

EGR

- Exhaust gas recirculation to exhaust gas recirculation valve

1

Injection pump

2

Governor

5

ADA unit

6

Vacuum unit (stop)

60

Exhaust gas recirculation valve

61a

Choke, blue

61b

Choke, orange

62

Filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

94

Air guide housing

100

Vacuum unit/vacuum control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

123

Vacuum transducer

a

Ventilation to vehicle interior

c

Remaining users

136

Starter ring gear

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 601 with manual transmission
and codes 830 and 960 model year 1989
Function diagram exhaust gas recirculation

110

Exhaust manifold

120

Exhaust gas recirculation line

136

Starter ring gear

B6

Hall-effect speed sensor

L3

Speed sensor starter ring gear

N37/2

Exhaust gas recirculation AGR + II (11-pole) control unit

S25/1

Temperature switch 100 °C

S25/7

Temperature switch 25 °C AGR

S27/6

Microswitch compressor shut-off/AGR

Y27

Change-over valve exhaust gas recirculation

Y28

Change-over valve vacuum control flap

a

Ventilation to vehicle interior

c

Remaining users

1

Injection pump

2

Governor

4

PLA unit

5

ADA unit

6

Vacuum unit (stop)

60

Exhaust gas recirculation valve

61a

Choke, blue

61b

Choke, orange

62

Filter

65

Vacuum control valve

67

Vacuum pump

94

Air guide housing

100

Vacuum unit/vacuum control flap

105

Intake pipe

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 601 with automatic transmission and AC compressor
and codes 830 and 960 model year 1989
Function diagram exhaust gas recirculation

L3

Speed sensor starter ring gear

N6

Compressor shut-off control unit

N8

Idle speed control unit

N37/2

Exhaust gas recirculation control unit
ARF + II (11-pole)

S25/1

Temperature switch 100 °C

S25/7

Temperature switch 25 °C exhaust gas recirculation

S27/6

Microswitch compressor shut-off/ARF

Y22

Electromagnetic actuator, electronic idle speed control

Y27

Change-over valve ARF

Y28

Change-over valve vacuum control flap

a

Ventilation to vehicle interior

c

Remaining users

d

Vacuum unit automatic transmission

Vacuum connections on vacuum transducer

VAC

Vacuum from vacuum pump

VCV

To vacuum control valve

ATM

Ventilation to vehicle interior

EGR

Exhaust gas recirculation to exhaust gas recirculation valve

1

Injection pump

2

Governor

5

ADA unit

6

Vacuum unit (stop)

60

Exhaust gas recirculation valve

61a

Choke, blue

61b

Choke

62

Filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

94

Air guide housing

100

Vacuum unit/vacuum control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

123

Vacuum transducer

136

Starter ring gear

B11/1

Coolant temperature sensor, electronic idle speed control (ELR)

B11/7

Temperature sensor (automatic climate control)

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 602 with manual transmission
model year 1989
Function diagram exhaust gas recirculation

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

136

Starter ring gear

B6

Hall-effect speed sensor

L3

Speed sensor starter ring gear

N37/2

Exhaust gas recirculation control unit
AGR + II (11-pole)

S25/7

Temperature switch 25 °C exhaust gas recirculation

S25/9

Temperature switch 97 °C exhaust gas recirculation

S27/6

Microswitch compressor shut-off/AGR

Y27

Change-over valve AGR

Y28

Change-over valve vacuum control flap

a

Ventilation to vehicle interior

c

Remaining users

1

Injection pump

2

Governor

4

PLA unit

5

ADA unit

6

Vacuum unit (stop)

60

Exhaust gas recirculation valve

61a

Choke, blue

61b

Choke

62

Filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

94

Air guide housing

100

Vacuum unit/vacuum control flap

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 602 with automatic transmission and AC compressor
and code 830 model year 1989
Function diagram exhaust gas recirculation

L3

Speed sensor starter ring gear

N6

Compressor shut-off control unit

N8

Idle speed control unit

N37/2

Exhaust gas recirculation control unit
ARF + II (11-pole)

S25/7

Temperature switch 25 °C exhaust gas recirculation

S25/9

Temperature switch 97 °C exhaust gas recirculation

S27/6

Microswitch compressor shut-off/ARF

Y22

Electromagnetic actuator, electronic idle speed control

Y27

Change-over valve AGR

Y28

Change-over valve vacuum control flap

a

Ventilation to vehicle interior

c

Remaining users

d

Vacuum unit automatic transmission

Vacuum connections on vacuum transducer

VAC

Vacuum from vacuum pump

VCV

To vacuum control valve

ATM

Ventilation to vehicle interior

EGR

Exhaust gas recirculation to exhaust gas recirculation valve

1

Injection pump

2

Governor

5

ADA unit

6

Vacuum unit (stop)

60

Exhaust gas recirculation valve

61a

Choke, blue

61b

Choke

62

Filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

94

Air guide housing

100

Vacuum unit/vacuum control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

123

Vacuum transducer

136

Starter ring gear

B11/1

Coolant temperature sensor, electronic idle speed control (ELR)

B11/7

Temperature sensor (automatic climate control)

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 603 with manual transmission
model year 1989
Function diagram exhaust gas recirculation

B6

Hall-effect speed sensor

B11/1

Coolant temperature sensor, electronic idle speed control (ELR)

B11/7

Temperature sensor (automatic climate control)

L3

Speed sensor starter ring gear

N6

Compressor shut-off control unit

N8

Idle speed control unit

N37/2

Exhaust gas recirculation control unit
ARF + II (11-pole)

S25/7

Temperature switch 25 °C exhaust gas recirculation

S25/9

Temperature switch 97 °C exhaust gas recirculation

S27/6

Microswitch compressor shut-off/ARF

Y22

Electromagnetic actuator, electronic idle speed control

Y27

Change-over valve AGR

Y28

Change-over valve vacuum control flap

a

Ventilation to vehicle interior

c

Remaining users

1

Injection pump

2

Governor

5

ADA unit

6

Vacuum unit (stop)

60

Exhaust gas recirculation valve

61a

Choke, blue

61b

Choke

62

Filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

94

Air guide housing

100

Vacuum unit/vacuum control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

136

Starter ring gear

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 603 with automatic transmission
and code 830 model year 1989
Function diagram exhaust gas recirculation

L3

Speed sensor starter ring gear

N6

Compressor shut-off control unit

N8

Idle speed control unit

N37/2

Exhaust gas recirculation control unit
ARF + II (11-pole)

S25/7

Temperature switch 25 °C exhaust gas recirculation

S25/9

Temperature switch 97 °C exhaust gas recirculation

S27/6

Microswitch compressor shut-off/ARF

Y22

Electromagnetic actuator, electronic idle speed control

Y27

Change-over valve AGR

Y28

Change-over valve vacuum control flap

a

Ventilation to vehicle interior

c

Remaining users

d

Vacuum unit automatic transmission

Vacuum connections on vacuum transducer

VAC

Vacuum from vacuum pump

VCV

To vacuum control valve

ATM

Ventilation to vehicle interior

EGR

Exhaust gas recirculation to exhaust gas recirculation valve

1

Injection pump

2

Governor

5

ADA unit

6

Vacuum unit (stop)

60

Exhaust gas recirculation valve

61a

Choke, blue

61b

Choke

62

Filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

94

Air guide housing

100

Vacuum unit/vacuum control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

123

Vacuum transducer

136

Starter ring gear

B11/1

Coolant temperature sensor, electronic idle speed control (ELR)

B11/7

Temperature sensor (automatic climate control)

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 601.91, 602 with manual and automatic transmission as of model year 1990
Engine 601, 602.91 with manual transmission as of model year 1991 and KAT

(code 62/0) as of 06/90.
As of model year 1992 all versions.

Function diagram exhaust gas recirculation

1) Deleted on engine 601 code 960 and 830 - model year 1991

120

Exhaust gas recirculation line

136

Starter ring gear

180

Thermovalve opens at 40 °C (black)

224

Accelerator pedal

B6

Hall-effect speed sensor 1)

L3

Speed sensor starter ring gear

N37/2

Exhaust gas recirculation control unit (11 pole)

S25/1

Temperature switch 100 °C

S25/7

Temperature switch 25 °C exhaust gas recirculation

S25/9

Temperature switch 97 °C

S27/6

Microswitch compressor shut-off/ARF

Y27

Change-over valve EGR

Y28

Change-over valve pressure control flap

a

Ventilation to vehicle interior

b

Remaining users

1

Injection pump

2

Governor

4

PLA unit

5

ADA unit

6

Vacuum unit (stop)

60

EGR valve

61a

Choke blue

61b

Choke orange

62

Filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

94

Air guide housing

100

Vacuum unit/vacuum control flap

105

Intake pipe

110

Exhaust manifold

Note
Temperature switch 100 °C (S25/1) only applies for engine 601
Temperature switch 97 °C (S25/9) only applies for engine 602

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 603 with manual transmission model year 1991 and code 62/0 as of 06/90

Function diagram exhaust gas recirculation

224

Accelerator pedal

B11/1

Coolant temperature sensor, electronic idle speed control (ELR)

B11/7

Temperature sensor (automatic climate control)

L3

Compressor shut-off control unit

N6

Compressor shut-off control unit

N8

Idle speed control unit

N37/2

Exhaust gas recirculation control unit ARF + II (11 pole)

S25/7

Temperature switch 25 °C exhaust gas recirculation

S25/9

Temperature switch 97 °C exhaust gas recirculation

S27/6

Microswitch compressor shut-off/ARF

Y22

Electromagnetic actuator, electronic idle speed control

Y27

Change-over valve AGR

Y28

Change-over valve pressure control flap

a

Ventilation to vehicle interior

c

Remaining users

1

Injection pump

2

Governor

5

ADA unit

6

Vacuum unit (stop)

60

ARF valve

61a

Choke blue

61b

Choke

62

Filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

94

Air guide housing

100

Vacuum unit/Vacuum pressure control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

136

Starter ring gear

180

Thermovalve opens at 40 °C (black)

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 603 with manual transmission model year 1991 and code 62/0 as of 06/90
As of model year 1992 all versions.

Function diagram exhaust gas recirculation

B11/7

Temperature sensor (automatic climate control)

L3

Speed sensor starter ring gear

N6

Compressor shut-off control unit

N8

Idle speed control unit

N37/2

Exhaust gas recirculation control unit ARF + II (11 pole)

S25/7

Temperature switch 25 °C exhaust gas recirculation

S25/9

Temperature switch 97 °C exhaust gas recirculation

S27/6

Microswitch compressor shut-off/ARF

Y22

Electromagnetic actuator, electronic idle speed control

Y27

Change-over valve EGR

Y28

Change-over valve pressure control flap

a

Ventilation to vehicle interior

c

Remaining users

d

Vacuum unit automatic transmission

Vacuum connections on vacuum transducer

VAC

Vacuum from vacuum pump

VCV

To vacuum control valve

ATM

Ventilation to vehicle interior

EGR

Exhaust gas recirculation to exhaust gas recirculation valve

1

Injection pump

2

Governor

5

ADA unit

6

Vacuum unit (stop)

60

ARF valve

61a

Choke blue

61b

Choke

62

Filter

65

Vacuum control valve

67

Vacuum pump

72

Damper

94

Air guide housing

100

Vacuum unit/Vacuum pressure control flap

105

Intake pipe

110

Exhaust manifold

120

Exhaust gas recirculation line

123

Vacuum transducer

136

Starter ring gear

180

Thermovalve opens at 40 °C (black)

224

Accelerator pedal

B11/1

Coolant temperature sensor, electronic idle speed control (ELR)

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 601 with manual transmission model 124 as of 02/93, model 202 as of 06/93

Function diagram exhaust gas recirculation

136

Flywheel

224

Accelerator pedal

B11/8

Double temperature sensor coolant/preglow system

L3

Speed sensor

N14

Preglow time relay

N22

AC compressor cut-off control unit

N37

Exhaust gas recirculation (ARF) control unit

S27/6

Microswitch

Y27

Exhaust gas recirculation (ARF) switch-over valve

Y28

Pressure control flap switch-over valve

a

Fresh air to vehicle interior

c

Other consumers

d

Vacuum unit, automatic transmission

1

Injection pump

4

PLA unit

6

Vacuum unit (stop)

60

Exhaust gas recirculation valve

62b

Throttle with filter

65

Vacuum control valve

67

Vacuum pump

99

Pressure control flap

100

Vacuum unit, pressure control flap

105

Intake manifold

105a

Pressure control flap housing

105b

Intake air connecion line

110

Exhaust manifold

128a

Thermovalve closes at 30 °C

0015 - Function of the exhaust gas recirculation                                
	A. Function diagrams (note deviations for off-road vehicles)                    
	Engines 601, 602.91, 603.91

Engine 601 with automatic transmission model 124 as of 02/93, model 202 as of 06/93

Function diagram exhaust gas recirculation

128a

Thermovalve closes at 30 °C

136

Flywheel

224

Accelerator pedal

B11/8

Double temperature sensor coolant/preglow system

L3

Speed sensor

N14

Preglow time relay

N22

AC compressor cut-off control unit

N37

Exhaust gas recirculation (ARF) control unit

S27/6

Microswitch

Y27

Exhaust gas recirculation (ARF) switch-over valve

Y28

Pressure control flap switch-over valve

Vacuum connections at vacuum transducer

VAC

Vacuum from vacuum pump

VCV

To vacuum control valve

ATM

Fresh air to vehicle interior

EGR

Exhaust gas recirculation to exhaust gas recirculation valve

1

Injection pump

4

PLA unit

6

Vacuum unit (stop)

60

Exhaust gas recirculation valve

62b

Throttle with filter

65

Vacuum control valve

67

Vacuum pump

99

Pressure control flap

100

Vacuum unit, pressure control flap

105

Intake manifold

105a

Pressure control flap housing

a

Air admission

b

Ancillary consumers

c

Key-operated engine stop

d

Modulating pressure

105b

Intake air connection line

110

Exhaust manifold

123

Exhaust gas recirculation vacuum transducer

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