gf4900p1000a

Exhaust gas cleaning, basic function

ประเภท gf · หัวข้อ 49.00 · เวอร์ชัน 0106 · 2020-09-11

ใช้กับ: Engine all (CAR)

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กลุ่มฟังก์ชัน 1 Engine › 49 Exhaust system, exhaust gas cleaning › 49.00 General — ซีรีส์ 900 (รุ่น 9**) · ซีรีส์ 902 (รุ่น 9**) · ซีรีส์ 904 (รุ่น 918, 919, 924, 925, 938, 943, 957) · ซีรีส์ 906 (รุ่น 917, 918, 924, 953)

ใช้กับเครื่องยนต์/เกียร์ด้วย: 139 ***, 254 ***, 256 ***, 272 ***, 276 ***, 282 ***, 457 9**, 541 9**, 542 9**, 608 ***, 700 4**, 700 420, 700 421, 700 422, 700 423, 715 3**, 715 5**, 722 6**, 722 9**, 724 ***, 724 0**, 724 033, 724 044, 724 045, 724 1**, 724 103, 724 114, 724 115, 724 120, 725 ***, 725 0**, 725 035, 725 037, 725 038, 725 085, 725 1**, 739 390, 739 391, 739 395, 739 396, 739 397, 739 398, 739 399, 740 698, 743 3**, 743 4**, 743 498, 746 971, 924 9**, 924 910, 925 9**, 926 9**

GF49.00-P-1000A

Exhaust gas cleaning, basic function

10.09.2020

Engine

all (CAR)

Overview

This document contains information on:

General

Function requirements

Function

General

Exhaust gas cleaning fulfills a central task of the exhaust gas aftertreatment. Exhaust gas cleaning ensures the targeted reduction of exhaust gas emissions.

Function requirements

Engine management ON (circuit 87M)

Engine in operation

Catalytic converters at operating temperature (approx. 300 °C)

Stoichiometric fuel/air ratio in the exhaust gas

Coolant temperature and exhaust gas temperature reached for gasoline particulate filter regeneration phase

Function

The following exhaust gases that are hazardous to health and the environment are generated during fuel combustion, for example:

Nitrogen oxides (NOx)

Hydrocarbon (HC)

Carbon monoxide (CO)

Catalytic converters are used for exhaust gas cleaning. The requirement for efficient exhaust gas cleaning is a defined mixture formation, which ensures a stoichiometric fuel/air ratio in the exhaust gas for cleaning. The optimum effect of the catalytic converter is ensured in this area.

A mixing ratio of 14.7 kg of air to 1 kg of fuel is necessary in order to achieve theoretically complete combustion. The ratio of air to fuel is a "stoichiometric ratio" (lambda λ). If the air volume delivered corresponds to the theoretical air requirement, this results in the value λ = 1.

In diesel engines in particular, but also in spark-ignition engines, there are also exhaust gas emissions in the form of soot particles. A gasoline particulate filter is used for cleaning here.

The following catalytic converters and gasoline particulate filters are used for exhaust gas cleaning:

Diesel engine

Spark-ignition engine

Oxidation catalytic converter: Vehicle catalytic converter for converting the pollutants of carbon monoxide and hydrocarbons, which are generated during fuel combustion, into carbon dioxide (CO2) and water (H2O). As it is an upstream component, it also contributes to removing NOx from the exhaust gases. To do so, it converts nitric oxide (NO) to nitrogen dioxide (NO2).

Three-way catalytic converter: Vehicle catalytic converter with lambda control for exhaust gas aftertreatment in vehicles with a spark-ignition engine. Carbon monoxide, nitrogen oxide and unburned hydrocarbons are converted into carbon dioxide (CO2), nitrogen (N2) and water (H2O).

SCR catalytic converter: Vehicle catalytic converter for reducing nitrogen oxide emissions using ammonia (NH3). Ammonia is generated with the aid of a reduction agent. The nitrogen oxide in the exhaust gas reacts with ammonia and oxygen to form molecular nitrogen (N2) and water vapor.

Gasoline particulate filter: Filter unit that filters and stores soot particles that are generated during the combustion process. It also ensures soot particle oxidization during gasoline particulate filter regeneration.

Gasoline particulate filter: Filter unit that filters and stores soot particles that are generated during the combustion process. It also ensures soot particle combustion during the regeneration of the gasoline particulate filter.

Depending on the fuel type, injection procedure, combustion temperature and pressure, different concentrations of nitrogen oxide are generated in the exhaust gas during the combustion of the fuel/air mixture. Different types or combinations of catalytic converters are used in order to ensure compliance with the emissions limit value required by law.

Function schematics

Function schematic for exhaust gas cleaning

Engine 608 in model 118, 177, 247Engine 654 in model 118, 167, 177, 247Engine 656 in model 167, 223

PE49.00-P-2500-97A

Engine 279 in model 223

PE49.00-P-2500-97B

Engine 176 in model 167, 223

PE49.00-P-2500-97C

Engine 139 in model 118, 177

PE49.00-P-2500-97D

Engine 256 in model 223

PE49.00-P-2500-97F

Additional basic functions

Catalytic process, basic function

Engine all (CAR)

GF49.20-P-1004A

Control units

Soot particulate sensor control unit, basic function

Engine 608 in model 118, 177, 247
with code 460 (Canada version)
with code 494 (US version)
Engine 654 in model 118, 167, 177, 247
with code 460 (Canada version)
with code 494 (US version)
Engine 656 in model 167, 223
with code 460 (Canada version)
with code 494 (US version)
Engine 656 in model 167
with code 460 (Canada version)
with code 494 (US version)

GF49.20-P-9893A

Components

Soot particulate filter, basic function

Engine 608 in model 118, 177, 247
with code 460 (Canada version)
with code 494 (US version)
Engine 654 in model 118, 177, 247
with code 460 (Canada version)
with code 494 (US version)
Engine 654 in model 213, 238, 257
as of model year 2021
with code 460 (Canada version)
with code 494 (US version)
Engine 656 in model 167, 223
with code 460 (Canada version)
with code 494 (US version)
Engine 656 in model 213, 238, 257
as of model year 2021
with code 460 (Canada version)
with code 494 (US version)

GF49.20-P-1007A

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