Remove/install condenser

AR83.30-P-6540P

Remove/install condenser

12.06.2019

Model

203 with engine 111.955, 611 up to 4/23/04, 612

with code 580 (Air-conditioning system)

Model

203 with engine 111.955, 611 up to 4/23/04, 612

with code 581 (Automatic air conditioning)

1

Radiator crossmember

3

Charge air cooler

8

Condenser

2

Radiator grille

4

Connector

7

Pressure line

10

Bracket

5

Nut

8

Condenser

B12/2

Refrigerant pressure and temperature sensor

6

Pressure line

9

Clip

 

Remove/install

 Danger

Risk of explosion caused by welding or soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant.

Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained.

AS83.00-Z-0001-01A

Topical note

Protect air conditioning circuit and components from moisture when carrying out repair work

AH83.30-N-0005-01A

Topical note

Procedure for a damaged or leaky air conditioning system

AH83.30-N-0004-01A

Notes on handling refrigerant R134a

AH83.30-N-0003-01A

1

Remove receiver drier

Up to 23.04.04

AR83.30-P-6521P

As of 24.04.04

AR83.30-P-6521PA

 Installation: The receiver drier must be replaced every time the refrigerant circuit is opened, in order to guarantee correct operation of the air conditioning system.

2

Remove radiator crossmember (1)

3

Remove radiator grille (2)

4

Remove charge air cooler (3)

Model 203.018/218/718 with engine 612.990

AR09.41-P-6817PF

Model 203.045 with engine 111.955

AR09.41-P-6817PK

Model 203.004/006/204/206 with engine 611.962, model 203.016/216 with engine 612.962

AR09.41-P-6817PP

5.1

Detach lower engine compartment paneling

Engine 611, 612

AR61.20-P-1105P

 Front engine compartment lining.

5.2

Remove bottom section of soundproofing

Engine 611, 612

AR94.30-P-5300P

 Front lower section.

6

Disconnect plug (4) from refrigerant pressure and temperature sensor (B12/2)

7

Unscrew nut (5)

 Nut, refrigerant lines to condenser

*BA83.30-P-1005-01D

8

Pull pressure line (6) and pressure line (7) out of condenser (8)

 Seal openings in order to prevent foreign objects entering.

 Installation: Replace sealing rings in order to prevent leaks. Moisten thread and sealing rings with compressor oil.

 Record plug

*129589009100

9

Detach condenser (8)

 Squeeze clips (9) together, detach condenser (8) at top and unhook from brackets (10) at bottom.

10

Remove condenser (8)

 Do not damage the radiator and condenser (8).

11

Install in the reverse order

 Air conditioning

Number

Designation

Model 203, 209

BA83.30-P-1005-01D

Nut, refrigerant lines to condenser

Nm

8