1 | Reinforcement |
2 | Front roof frame |
W65.20-1052-06
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
Danger | Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | |
Danger | Risk of death caused by falling from vehicle roof. Risk of injury to other persons caused by falling objects during work in roof area. | ||
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | Notes on paintwork repairs | ||
Topical note | Notes on cavity preservation | ||
Topical note | General information on body repair | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
| Remove | ||
1 | Remove detachable parts in area of repair point. | ||
2 | Cover detachable parts that remain in vehicle with welding protection blankets. | Commercially available tools | |
3 | Cut off the front roof frame (2) with reinforcement (1). | ||
Commercially available tools | |||
Zinc dust paint suitable for spot welding | |||
4 | Prepare the connection points on the A-pillars | ||
Commercially available tools | |||
Zinc dust paint suitable for spot welding | |||
5 | Prepare front roof frame (2) with reinforcement (1) for installation. | ||
Commercially available tools | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
6 | Install the front roof frame (2) with reinforcement (1). | ||
Commercially available tools | |||
7 | Remove welding protection blankets. | ||
8 | Prime repair area with primer filler. | ||
9 | Supplement sealants with body sealant | White sealing compound, 310 ml, DBL 6069.20 | |
10 | Paint repair area and adjacent surfaces. | ||
11 | Supplement cavity preservation. | Cavity preservation (free of solvents), 1 liter | |
12 | Install detachable parts in the area of the repair point. |