Repair of right side of vehicle is shown |
1 | Outer corner pillar paneling |
D64.30-0001-06
| Remove | ||
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
1 | Remove rear bumper | ||
The repair description must be correspondingly performed for the left side of the vehicle | |||
2 | Remove rear door step | ||
Only with code W73, Rear-end door step | |||
3 | Remove rear door | ||
4 | Remove door seal | ||
5 | Remove taillamp | ||
6 | Remove other detachable parts in repair area | ||
7 | Cover all detachable body components that remain in the area to be repaired | ||
8 | Cut off right outer corner pillar paneling (1) | ||
Cut spot welds | |||
Spot weld milling cutter | |||
| Install | ||
9 | Prepare connecting points for right outer corner pillar paneling | ||
10 | Align, grind off connecting plates and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
11 | Prepare right outer corner pillar paneling (1) for installation | ||
Zinc dust paint suitable for spot welding | |||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
12 | Weld in right outer corner pillar paneling (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
13 | Grind off any residue welding material | ||
14 | Solder connections | ||
15 | Vacuum out hollow cavities | | |
16 | Clean areas repaired and priming with MB primer filler | ||
17 | Supplement standard seals with MB body sealant | ||
Seam seals after repairs | |||
White sealing compound, 310 ml, DBL 6069.20 | |||
18 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
19 | Paint repair area adjacent surfaces | ||
20 | Add cavity preserving agent | ||
21 | Apply standard sealant between right outer corner pillar paneling (1) and right side wall paneling | ||
22 | Install taillamp | ||
23 | Install rear door | ||
24 | Install door seal | ||
25 | Install rear door step | ||
Only with code W73, Rear-end door step | |||
26 | Install rear bumper | ||
27 | Reinstall other detachable parts |
201 589 00 51 00
Spot weld milling cutter