1 | End piece |
D64.20-0001-06
| Remove | ||
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
1 | Remove trailer coupling | Only for vehicles with trailer coupling. | |
2 | Remove spare tire | ||
3 | Remove rear bumper | ||
4 | Remove rear door step | ||
Only with code W73, rear-end door step | |||
5 | Remove cover rail on wooden floor | ||
6 | Remove rear wooden floor | ||
7 | Remove rear doors | ||
8 | Remove door seal | ||
9 | Remove electric lines from the repair area and cover | ||
10 | Remove other detachable parts in repair area | ||
11 | Cover all detachable body components that remain in the area to be repaired | ||
12 | Cut off end piece (1) | ||
Cut spot welds. | |||
Spot weld milling cutter | |||
| Install | ||
13 | Align, grind off connecting plates and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
14 | Prepare end piece (1) for installation | ||
Zinc dust paint suitable for spot welding | |||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
15 | Weld in end piece (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
16 | Grind off any residue welding material | ||
17 | Vacuum out hollow cavities | | |
18 | Clean areas repaired and priming with MB primer filler | ||
19 | Supplement standard seals with MB body sealant | ||
Seam seals after repairs | |||
White sealing compound, 310 ml, DBL 6069.20 | |||
20 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
21 | Paint repair area adjacent surfaces | ||
22 | Seal right and left hollow cavities in the end piece (1) with assembly foam | ||
Perform operation step to ensure that, exhaust can get into the vehicle interior via the openings in the rear panel during operating status. | |||
Installation foam, e.g.: Ceresit TS31 500 ml | |||
23 | Add cavity preserving agent | ||
24 | Install rear doors | ||
25 | Install rear wooden floor | ||
26 | Install door seal | ||
27 | Install cover rail for wooden floor | ||
28 | Tie electric lines to the body | ||
29 | Install rear door step | ||
Only with code W73, rear-end door step. | |||
30 | Install rear bumper | ||
31 | Install trailer coupling | Only for vehicles with trailer coupling. | |
32 | Install spare tire | ||
33 | Reinstall other detachable parts |
201 589 00 51 00
Spot weld milling cutter
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1032-01A | Installation foam, e.g.: Ceresit TS31 500 ml | Freely available |