W60.80-1126-09
1 | Cover | 6 | Electrical connector | 10 | Refrigerant line on intake side - only on vehicles with code H03 (Air conditioning in front end) | ||
2 | Bracket | 7 | Bracket | 11 | Bracket - only on vehicles with code H03 (Air conditioning in front end) | ||
3 | Pedal bracket | 8 | Coolant lines | ||||
5 | Electrical connectors | 9 | Refrigerant line thrust side - only on vehicles with code H03 (Air conditioning in front end) |
16 | Gearshift lever |
17 | Hydraulic line |
18 | Gearshift linkage |
19 | Bellows |
20 | Universal joint |
21 | Steering gear |
22 | Connection plate |
23 | Compressed air distributor |
24 | Fuel line - only on vehicles with code HZ3 (Warm air auxiliary heater 2000W) |
W60.80-1123-06
25 | Shock absorber |
26 | Screw |
27 | Nut |
28 | Bearing bolt |
29 | Bearing sleeve |
30 | Hydraulic line |
W60.80-1124-06
31 | Screw |
32 | Pin |
33 | Tilt cylinder |
34 | Hydraulic line |
W60.80-1125-06
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Danger | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. | |
Warning | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
Danger | Risk of death caused by improper lifting of cab. Risk of injury caused by body parts being trapped and crushed when lowering cab | Only used approved lifting cradles. Ensure that the mounts are securely seated. Stay out from underneath a hanging cab. | |
Danger | Risk of death caused by falling from vehicle roof. Risk of injury to other persons caused by falling objects during work in roof area. | ||
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Notes on tilting the cab | ||
Topical note | Notes on coolant | ||
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | |||
Notes on safety-relevant components | |||
Notes on compressed air connection systems | |||
| Remove/install | ||
1 | Disconnect battery ground line | ||
2 | Partially drain coolant at radiator | ||
| Vehicles without code BA1 (Voith retarder, performance-optimized) or code BA9 (Voith secondary retarder R 115) | ||
| Vehicles with code BA9 (Voith secondary retarder R 115) | ||
| Vehicles with code BA1 (Voith retarder, performance-optimized) | ||
Coolant drain plug to radiator | |||
Coolant | |||
3 | Remove right and left wind guide on front end | ||
4 | Remove center bumper paneling | ||
5 | Drain air conditioning system | Only on vehicles with code H03 (Air conditioning in front end) | |
6 | Disconnect pressure side refrigerant line (9) and intake side refrigerant line (10) in area of condenser | Only on vehicles with code H03 (Air conditioning in front end) | |
Union nut, refrigerant lines | |||
7 | Disconnect coolant lines (8) from firewall | ||
8 | Remove cab-chassis connector plate cover (1) | ||
9 | Disconnect connectors from cab-chassis connector plate | ||
10 | Remove positive/negative lines from terminal points on cab-chassis connector plate | ||
11 | Remove bracket (2) | ||
12 | Remove wiring harnesses together with bracket (2) from firewall | Lay wiring harness down with bracket (2) above bumper. | |
13 | Tilt cab | ||
14 | Remove hydraulic line (17) from gearshift linkage (18) | ||
15 | Disconnect gearshift linkage (18) from gearshift lever (16) and slide back | ||
16 | Remove hydraulic line (34) from tilt cylinder (33) | Plug hydraulic line (34) connection on tilt cylinder (33) with blind plug. | |
17 | Loosen boot (19) on steering gear (21) and push upward | ||
18 | Check whether marking on primary shaft of steering gear and assembly slot of universal joint (20) are in alignment | If the assembly slot has moved. | |
| |||
Mark installation position of universal joint (20) to primary shaft. | |||
19 | Remove universal joint (20) on lower steering shaft from steering gear (21) | Installation: The contact surface for screw and nut at universal joint (20) must be free of grease. Note marking or identification. | |
Fit bolt/nut, universal/constant velocity joint | |||
20 | Disconnect terminal plate (22) from compressed air distributor (23) and lay lines down to side with compressed air lines | ||
21 | Loosen bolt (31) | Do not unscrew bolt (31). | |
22 | Disconnect fuel line (24) on additional air heater from hose | Only on vehicles with code HZ3 (Warm air auxiliary heater 2000W) | |
23 | Remove lower bracket on wiring harnesses | ||
24 | Lower cab | | |
25 | Disconnect electrical connectors (5) from brake value sensor | ||
26 | Disconnect electrical connector (6) | Press upper section of electrical connector (6) through pedal bracket (3) inward. | |
27 | Disconnect cable tie on inside of pedal bracket (3) | ||
28 | Remove bracket (7) of compressed air lines | ||
29 | Disconnect hydraulic line (30) from connection | ||
30 | Remove pedal bracket (3) | Do not remove compressed air lines or clutch line. | |
31 | Unscrew bolt (26) on both sides and fold bumper (25) upward | Nut, shock absorber to front cab mounting | |
32 | Unscrew nut (27) on bearing pin (28) on both sides | Nut, bearing pin to front cab mounting | |
33 | Adjust jib length of cab assembly cradle to fit the roof height | ||
| 000 588 06 80 00 Lifting cradle | ||
34 | Attach crane or forklift hook to assembly cradle | ||
| 000 588 06 80 00 Lifting cradle | ||
Lift assembly cradle slightly with crane and take off casters. | |||
35 | Open door | ||
36 | Position front lifting cradle in door cutouts and slightly lift cab | ||
| 000 588 06 80 00 Lifting cradle | ||
37 | Loosen compressed air horns from cab roof at side | Only on vehicles with code J76 (Air horns on cab roof) | |
Do not disconnect compressed air connection. | |||
38 | Unlock cab lock by actuating the tilt cylinder several times and lift cab out of lock | ||
| 000 588 06 80 00 Lifting cradle | ||
39 | Lift cab until bearing pins (28) are free of tension | ||
40 | Remove both bearing bolts (28) | ||
41 | Unscrew bolt (31) and remove bolt (32) o tilt cylinder (33) | The tilt cylinder (33) must be free of tension. | |
42 | Lift off cab | | |
Installation: Align cab and lower until bushings (29) are flush with lower cab mounting. If one or more bearing bushings (29) cant, pretension with C-clamp. | |||
43 | Remove assembly cradle from cab | ||
| 000 588 06 80 00 Lifting cradle | ||
Installation: Position lifting cable so that cab hangs slightly toward front. | |||
44 | Install in the reverse order | ||
45 | Check electrical system for proper operation | ||
46 | Check cooling system and hydraulic system for leakage | ||
47 | Synchronize modular tachograph (MTCO) | ||
48 | Set time of auxiliary heater | Only on vehicles with code HZ3 (Warm air auxiliary heater 2000W) |
Filling capacities for engine cooling system |
Number | Designation | Engine 457.9 except code BA1, except code BA9 | ||
BF20.00-N-1001-01B | Coolant | Total filling capacity | Liter | 33,5 |
Anticorrosion and antifreeze agent down to -37 °C | Liter | 17,0 | ||
Anticorrosion and antifreeze agent down to –45 °C | Liter | 18,5 | ||
Sheet | ||||
Sheet | ||||