1 | Engine hood |
2 | Bracket |
3 | Brake fluid hose |
4 | Bracket |
5 | Air intake hose |
G60.80-3454-76
Tilt support on vehicles up to vehicle identification end number 245079 |
6 | Bolts |
6.4 | Thrust plate |
7 | Bracket |
A | Drive position |
B | Tilt position |
G60.80-3461-01
G60.80-3456-01
Tilt support on vehicles as from vehicle identification end number 245080 |
6.1 | Bolts |
6.2 | Screw |
6.3 | Washer |
6.4 | Thrust plate |
7.1 | Bracket |
A | Drive position |
B | Tilt position |
G60.80-3469-01
G60.80-3470-01
G60.80-3427-79
Shown on vehicle with code Z16 (Fording capability, special parts) |
8 | Screw | 10 | Vent housing (only on vehicles with code Z16 (Fording capability, special parts)) | 12 | Bleed hose (only on vehicles with code Z16(Fording capability, special parts)) | ||
9 | Screw | 11 | Bolts (only on vehicles with code Z16 (Fording capability, special parts)) |
13 | Eyelet |
14 | Hoisting cable |
G60.80-3435-11
G60.80-3436-79
15 | Support | 16 | Screw | |
15.1 | Joint | 17 | Screw | |
15.2 | Joint bearing | 18 | Screw |
15 | Support |
15.1 | Joint |
15.2 | Joint bearing |
15.3 | Pin |
15.4 | Spring cotter |
19 | Screw |
G60.80-3434-76
Danger | Risk of death caused by improper lifting of cab. Risk of injury caused by body parts being trapped and crushed when lowering cab | Only used approved lifting cradles. Ensure that the mounts are securely seated. Stay out from underneath a hanging cab. | |
Warning | Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | |
Warning | Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid. | Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. | |
Warning | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut. | |
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Notes on tilting the cab | ||
Tilt, lower | |||
1 | Remove loose objects from cab | | |
2 | Open engine hood (1) | ||
3 | Remove front paneling | See owner's manual. | |
4 | Remove bracket (2) from brake fluid hose (3) | Tilting back: | |
5 | Remove bracket (4) of refrigerant hoses from radiator unit and set down on radiator unit | Only for vehicles with code D6F (Air conditioning) | |
| |||
6 | Remove air intake hose (5) from upper air intake pipe and seal, in each case, both openings with a rag | ||
7 | Remove electrical lines and cables | If required. | |
See bodybuilder information. | |||
8 | Remove and seal hydraulic and pneumatic lines | If required. | |
See bodybuilder information. | |||
Tilting back: | |||
9.1 | Remove covers in front of bracket (7) | Vehicles up to vehicle identification end number 245079 | |
On left and right side of vehicle. | |||
9.2 | Remove covers in front of bracket (7.1) | Vehicles as from vehicle identification end number 245080 | |
On left and right side of vehicle. | |||
10.1 | Unscrew screws/bolts (6) and remove bracket (7) | Vehicles up to vehicle identification end number 245079 | |
On left and right side of vehicle. | |||
Tilting back: | |||
Bolt, rocker bearing to bracket | |||
10.2 | Unscrew screws/bolts (6.1) and remove bracket (7.1) | Vehicles as from vehicle identification end number 245080 | |
On left and right side of vehicle. | |||
Tilting back: | |||
Bolt, rocker bearing to bracket | |||
11 | Unscrew bolt (6.2) and remove washer (6.3) | Only on vehicles as from vehicle identification end number 245080 | |
On left and right side of vehicle. | |||
Bolt with washer to pin for rocker bearing | |||
12 | Clean contact surfaces between bracket (7 or 7.1) and bolts and lubricate with long-life grease | On left and right side of vehicle. | |
Long-life grease | |||
| Check | ||
13 | Check whether thrust plate (6.4) is installed | Vehicles up to vehicle identification end number 245079 | |
Vehicles as from vehicle identification end number 245080 | |||
14.1 | Attach bracket (7) in tilting position (B) and tighten bolts (6) | Vehicles up to vehicle identification end number 245079 | |
On left and right side of vehicle. | |||
The thrust plate (6.4) must be located between the bracket (7) and front-end assembly. | |||
Bolt, rocker bearing to bracket | |||
14.2 | Attach bracket (7.1) in tilting position (B) and tighten bolts (6.1) | Vehicles as from vehicle identification end number 245080 | |
On left and right side of vehicle. | |||
Bolt, rocker bearing to bracket | |||
15 | Position washer (6.3) and tighten bolt (6.2) | Only on vehicles as from vehicle identification end number 245080 | |
On left and right side of vehicle. | |||
Bolt with washer to pin for rocker bearing | |||
16 | Remove all paneling and covers above bolts (8, 9) | Inside on driver and passenger side. | |
17 | Unscrew bolts (8, 9) and remove from cab | | |
Inside on driver and passenger side. | |||
Cab to frame and to body support | |||
18 | Remove bleed hose (12) from bleed housing (10) | Only on vehicles with code Z16 (Fording capability, special parts) | |
19 | Unscrew bolts (11) from bleed housing (10) | Only on vehicles with code Z16 (Fording capability, special parts) | |
20 | Push vent housing (10) upward in the direction of the arrow and remove from cab | Only on vehicles with code Z16 (Fording capability, special parts) | |
21 | Install hoisting cable (14) with shackle on eyelet (13) on cab | | |
22 | Install hoisting cable (14) on hoisting crane | ||
23 | Lift cab with hoisting crane until support (15) can be installed | | |
24 | Seal exhaust pipe with a rag | Only on vehicles with code K7A (exhaust system, tailpipe upwards) | |
25 | Remove screw/bolt (16) | ||
26 | Insert joint end (15.1) on support (15) into fitted hole on cab floor and position joint bearing (15.2) on body support | The bolt (15.3) must have been inserted into the support (15) and secured with the spring cotter pin (15.4). | |
Support | |||
27 | Completely screw bolts (17, 18) into joint bearing (15.2) | Use bolts M16x40. | |
28 | Completely screw bolt (19) into joint end (15.1) | Use bolt M16x1,5x110. | |
29 | Relieve hoisting cable (14) by lowering hoisting crane | ||
30 | Lower in reverse sequence |
437 589 01 40 00
Support