Modification notes |
17.08.2020 | Expose air intake hose for alternator, added. | Operation step 7 | |
17.08.2020 | Installation of the rocker bearing (8) changed. | Operation steps 12 to 14.2 | |
17.08.2020 | Unscrew screws (9, 10) and remove from cab, changed. | Operation step 17.1 | |
17.08.2020 | Unscrew screws (9, 10) and remove screws (9) from the cab, changed. | Operation step 17.2 |
G60.80-A002-09
1 | Air intake hose | 5 | Coolant hoses | 8 | Tilt support | ||
2 | Air intake pipe | 6 | Shock absorber | 9 | Screw | ||
3 | Air intake line | 7 | Locating pin | A | Rotation direction | ||
4 | Holder |
10 | Screw |
11 | Screw |
G60.80-3316-01
G60.80-3372-01
G60.80-A047-07
12 | Rear panel | 16 | Pitman arm shaft | |
13 | Lifting lugs | 17 | Sliding piece | |
14 | Elastomer bearing | B | Tooth space | |
15 | Safety strut | C | Wide tooth |
18.1 | Cross strut |
18.2 | Spacer sleeve |
G60.80-3421-11
With code MS5 (BlueTEC 5) and code C87 (exhaust pipe upward) |
21 | Linch pin |
22 | Quick-clamping device |
23 | Boot |
24 | Exhaust pipe |
G49.10-3164-10
25 | Coolant hose |
G20.20-3220-10
Danger | Risk of death caused by improper lifting of cab. Risk of injury caused by body parts being trapped and crushed when lowering cab | Only used approved lifting cradles. Ensure that the mounts are securely seated. Stay out from underneath a hanging cab. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Warning | Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid. | Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. | |
Warning | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut. | |
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Notes on tilting the cab | ||
Tilt, lower | |||
1 | Remove loose objects from cab. | | |
2 | Remove hood. | ||
3 | Remove front trim. | ||
4 | Remove air conditioner. |
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5 | Release, remove air intake hose (1) at air intake pipe (2) and seal both openings, in each case, with a rag. | ||
6.1 | Remove air intake line (3) from holder (4) and remove holder (4). | With old version. | |
6.2 | Remove air intake line (3) from air filter housing. | With new version. | |
7 | Expose air intake hose for alternator. | Only for vehicles with code M39 (Alternator 28 V/100 A, dirt protected) | |
8 | Remove both coolant hoses (5) from holder. | ||
9 | Remove electric, hydraulic, pneumatic lines and cables and seal. | On vehicles with special equipment. | |
See bodybuilder information. | |||
Tilting back: | |||
10 | Remove coolant hose (25) from holder. | ||
11 | Remove shock absorbers (6). | If installed. | |
On left and right side of vehicle. | |||
Screw/nut, shock absorber to cab suspension | |||
12 | Grease bolts for tilt supports (8) at contact surfaces. | On left and right side of vehicle. | |
Long-life grease | |||
13 | Release locating pins (7) and remove from tilt supports (8). | Only for vehicles with code F64 (Tilt fittings for cab) | |
On left and right side of vehicle. | |||
14.1 | Install tilt supports (8), turn in direction of rotation (A), insert locating pins (7) and secure. | Vehicles without code F64 (tilt fittings for cab) | |
On left and right side of vehicle. | |||
14.2 | Turn tilt supports (8) in direction of rotation (A), insert locating pins (7) and secure. | Vehicles with code F64 (tilt fittings for cab) | |
On left and right side of vehicle. | |||
15 | Remove linch pin (21) and open quick clamping device (22). | Only for models 437.421/426/431/436 with code C87 (exhaust pipe upwards) and code MS5 (BlueTEC 5) | |
16 | Slide quick clamping device (22) to the side and press boot (23) away from exhaust pipe (24). | Only for models 437.421/426/431/436 with code C87 (exhaust pipe upwards) and code MS5 (BlueTEC 5) | |
17.1 | Unscrew screws (9, 10) and remove from cab. | Vehicles without air-sprung suspension seat DB1, DB3, DF1, DF3 | |
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Inside on driver and passenger side. | |||
Cab to frame and to body support | |||
17.2 | Unscrew screws (9, 10) and remove screws (9) from the cab. | Vehicles with air-sprung suspension seat, codes DB1, DB3, DF1, DF3 | |
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Inside on driver and passenger side. | |||
Cab to frame and to body support | |||
18 | Remove screw (11) below the rear bench seat. | | |
Cab to frame and to body support | |||
19 | Install suitable lifting cable between lifting lugs (13) and lifting crane. | | |
20 | Lift cab with hoisting crane until cross strut (18.1) can be installed together with spacer sleeves (18.2). | | |
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Tilting back: | |||
21 | Install cross strut (18.1) with spacer sleeves (18.2). | ||
| Cross strut to reinforce fenders when raising crewcab | ||
22 | Remove elastomer bearing (14). | Elastomer bearing to body support | |
23 | Check the elastomer bearing (14) for wear and damage. | If problems occur, | |
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replace elastomer bearing (14). | |||
24 | Continue to tilt cab until safety strut (15) can be installed. | | |
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Tilting back: | |||
25 | Install safety strut (15) and fasten to body support with screws and nuts. | Safety strut (15) (A 437 550 02 25) can be ordered using XENTRY parts information. | |
26 | Grease Pitman arm shaft (16) and sliding piece (17). | Long-life grease | |
27 | Tilt back in reverse order. |