Check and replace rubber boot

AR46.40-P-0400EW

01.06.2015

Model	166, 218, 292
Model	204, 207, 212
	with code 211 (Direct-Steer system)

Shown on model 212 with hydraulic steering

10	Tie rod
10f	Jam nut
11	Bellows
11a	Inner clamp
11b	Outer clamp
12	Inner tie rod

P46.40-2070-11

 Danger !	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Check
1	Raise vehicle using vehicle lift until the wheels are clear of the ground	Model 166, 292	AR00.60-P-1000GZ
2	Stretch boots (11) by turning steering to steering angle and check for damage	 Do not check the boots (11) by pressing in or around the raised bead. Otherwise damage and leakages may occur.
		If complaint present
		
		Replace boots (11)
3	Check water drain valve in steering gear		AR46.20-P-0005EW
 	Remove/install
4	Remove track rod (10)	Model 166, 218, 292 Model 212 with code 211 (Direct-Steer system)	AR46.40-P-0200EW
		Model 204, 207 with code 211 (Direct-Steer system)	AR46.40-P-0200CW
5	Unscrew lock nut (10f)
6	Detach inner clamp (11a) and outer clamp (11b) from boot (11)	Model 204, 207, 212 with code 211 (Direct-Steer system) Model 218
			AR46.40-P-7200-01EW
		 Installation: Observe positioning of inner clamp (11a) and outer clamp (11b).
7	Pull off bellows (11)	Model 204, 207, 212 with code 211 (Direct-Steer system) Model 218	AR46.40-P-0400-02CW
		 Installation: Observe positioning of boot (11).
	Check
8	Check toothed rack for signs of corrosion	If complaint present
		
		Replace rack-and-pinion steering
		Model 204, 207, 212 with code 211 (Direct-Steer system) Model 218	AR46.20-P-0600EL
		Model 166, 292 with engine 157, 276, 278, 642, 651	AR46.20-P-0600GQ
9	Check axial joint of inside tie rod (12) for play	If axial joint is worn out.
		
		Replace inner tie rod (12)
		Model 204, 207 with code 211 (Direct-Steer system)	AR46.40-P-0201CW
		Model 166, 218, 292 Model 212 with code 211 (Direct-Steer system)	AR46.40-P-0201EW
10	Install in the reverse order
11	Perform wheel alignment check	Model 204 with code 211 (Direct-Steer system)	AR40.20-P-0200CW
		Model 166, 292	AR40.20-P-0200GQ
		Model 207, 212 with code 211 (Direct-Steer system) Model 218	AR40.20-P-0200EW

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