Replace brake hoses

AR42.10-P-0013EW

Replace brake hoses

08.02.2019

Model

207, 212, 218

Modification notes

25.03.2014

Brake hose to fixed or floating caliper on front axle

BA42.10-P-1002-04L

03.04.2014

Brake hose to fixed or floating caliper on front axle

MODEL 212.076/092/276/092

BA42.10-P-1002-04L

03.04.2014

Brake hose to fixed or floating caliper on front axle

MODEL 218.376/392/976/992

BA42.10-P-1002-04L

Rear brake hose

5

Brake line

51

Brake hose

Front brake hose

5

Brake line

51

Brake hose

51a

Rubber protective ring

 Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Topical note

Notes on externally invisible brake fluid loss

AH42.10-P-9406-02A

Topical note

Notes on installing brake hoses

AH42.10-P-9406-01A

Topical note

Notes on repairs to brake system

AH42.00-P-0003-01A

Topical note

Brake fluid notes

AH42.50-P-0001-01A

 

Remove/install

1

Remove complete wheel; rotate if necessary



Model 207

AP40.10-P-4050CW



Model 212, 218

AP40.10-P-4050EW

2

Detach brake line (5) from brake hose (51)

 Seal the connection fittings immediately using  stop plugs. The expansion reservoir for brake fluid must not run completely empty.

 Retaining screw, brake line to brake hose

*BA42.10-P-1001-04L

 Box wrench bit

*000589750300

 Record plug

*129589009100

3

Guide brake hose (51) through the rubber protective ring (51a)

 The protective rubber ring (51a) is present only on the front axle.

4.1

Detach brake hose (51) from brake caliper of front axle and remove

Model 207
Model 212 (except 212.076/092/276/292)
Model 218 (except 218.376/392/976/992)

 Brake hose to fixed or floating caliper on front axle

*BA42.10-P-1002-04L

 Box wrench

*000589760300

 Box wrench bit

*000589750300

4.2

Unscrew banjo bolt and remove brake hose of front axle (51)

Model 212.076/092/276/292
Model 218.376/392/976/992

 Brake hoses with ring fitting and banjo bolt are only installed on the front axle.

 Installation: Check sealing rings. If problems occur, brake hose (1) must be replaced.

 Brake hose to fixed or floating caliper on front axle

*BA42.10-P-1002-04L

5

Detach brake hose (51) from brake caliper of rear axle and remove

 Brake hose to fixed or floating caliper on rear axle

*BA42.10-P-1006-04L

 Box wrench bit

*000589750300

 Box wrench

*000589760300

6

Install in the reverse order

7

Bleed brake system

AR42.10-P-0010EW

 Brake lines, brake hoses

Number

Designation

Model 207

Model 212 (except 212.076/092/276/292)

BA42.10-P-1001-04L

Retaining screw, brake line to brake hose

Nm

16

16

 Brake lines, brake hoses

Number

Designation

Model 212.076/092/276/292

Model 218 (except 218.376/392/976/992)

BA42.10-P-1001-04L

Retaining screw, brake line to brake hose

Nm

16

16

 Brake lines, brake hoses

Number

Designation

Model 218.376/392/976/992

BA42.10-P-1001-04L

Retaining screw, brake line to brake hose

Nm

16

 Brake lines, brake hoses

Number

Designation

Model 207

Model 212 (except 212.076/092/276/292)

BA42.10-P-1002-04L

Brake hose to fixed or floating caliper on front axle

Nm

24

24

 Brake lines, brake hoses

Number

Designation

Model 212.076/092/276/292

Model 218 (except 218.376/392/976/992)

BA42.10-P-1002-04L

Brake hose to fixed or floating caliper on front axle

Nm

30

24

 Brake lines, brake hoses

Number

Designation

Model 218.376/392/976/992

BA42.10-P-1002-04L

Brake hose to fixed or floating caliper on front axle

Nm

30

 Brake lines, brake hoses

Number

Designation

Model 207

Model 212 (except 212.076/092/276/292)

BA42.10-P-1006-04L

Brake hose to fixed or floating caliper on rear axle

24

24

 Brake lines, brake hoses

Number

Designation

Model 212.076/092/276/292

Model 218 (except 218.376/392/976/992)

BA42.10-P-1006-04L

Brake hose to fixed or floating caliper on rear axle

24

24

 Brake lines, brake hoses

Number

Designation

Model 218.376/392/976/992

BA42.10-P-1006-04L

Brake hose to fixed or floating caliper on rear axle

24