Bleed brake system

AR42.10-P-0010CW

Bleed brake system

04.05.2018

Model

166, 172, 204, 292

Shown on model 204

01

Filler/bleeder unit

2

Brake fluid reservoir

1

Cap

 Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Topical note

Notes on repairs to brake system

AH42.00-P-0003-01A

Topical note

Brake fluid notes

AH42.50-P-0001-01A

 

Remove/install

1

Open engine hood and raise to vertical position

Model 204.3

AR88.40-P-1000EW

Model 166

AR88.40-P-1000GQ

Model 172.4

AR88.40-P-1000V

2

Remove cover over left suspension strut tower

Model 166, 292

3

Clean area around cap (1) on brake fluid reservoir (2)

4

Unscrew cap (1) on brake fluid reservoir (2)

Bleed brake system

5

Fill brake fluid reservoir (2) with new brake fluid up to Max. mark

 Model 166, 292Brake fluid

*BF42.10-P-1001-01G

 Model 172Brake fluid

*BF42.10-P-1001-01A

 Model 204Brake fluid

*BF42.10-P-1001-01J

6

Connect filling and bleeding unit (01) onto brake fluid reservoir (2) and switch on



000 588 01 82 00 Filling unit

WS25.00-P-0016B

7

Remove front complete wheels

Model 172.475



AP40.10-P-4050V

8

Carrying out bleeding operation

Model 166, 172, 292

AR42.10-P-0010-02EW

Model 204

AR42.10-P-0010-02CW

 Model 166, 292Bleed screw to brake caliper

*BA42.10-P-1001-12L

 Model 166, 292Bleed screw at brake caliper

*BA42.10-P-1001-10L

 Model 172, 204Bleed screw to brake caliper

*BA42.10-P-1002-12J

 Model 172, 204Bleed screw at brake caliper

*BA42.10-P-1003-10J

 Model 172, 204 with transmission 711.6
Model 204 with transmission 716.6Bleed screw to central clutch operator

*BA25.20-P-1001-01B



Check

9

Check brake system for leaks

Model 166, 292

AR42.10-P-0100-01GZ

Model 172, 204

AR42.10-P-0100-01V

10

Correct fluid level in brake fluid reservoir (2)



Model 204

AP42.10-P-4210EW



Model 166, 292

AP42.10-P-4210GZ



Model 172

AP42.10-P-4210V

11

Close engine hood

Model 204.3

AR88.40-P-1000EW

Model 166

AR88.40-P-1000GQ

Model 172.4

AR88.40-P-1000V

 Clutch operating system

Number

Designation

Transmission 711.6 (except 711.640/641)

Transmission 716.6 all models (except in model 211)

BA25.20-P-1001-01B

Bleed screw to central clutch operator

Nm

9

9

 Front axle brake caliper

Number

Designation

Model 166

Model 292

BA42.10-P-1001-10L

Bleed screw at brake caliper

Nm

16

16

 Rear axle brake caliper

Number

Designation

Model 166

Model 292

BA42.10-P-1001-12L

Bleed screw to brake caliper

Nm

11

11

 Rear axle brake caliper

Number

Designation

Model 172

Model 204

BA42.10-P-1002-12J

Bleed screw to brake caliper

Nm

18

18

 Front axle brake caliper

Number

Designation

Model 172

Model 204 (except 204.077/277/377/9)

BA42.10-P-1003-10J

Bleed screw at brake caliper

Nm

18

18

 Front axle brake caliper

Number

Designation

Model 204.077/277/377

Model 204.9

BA42.10-P-1003-10J

Bleed screw at brake caliper

Nm

18

18

 Brake fluid

Number

Designation

Model 172

BF42.10-P-1001-01A

Brake fluid

Filling capacity

Liter

0,5

Specifications for Operating Fluids, Sheet

BB00.40-P-0330-01A

Specifications for Operating Fluids, Sheet

BB00.40-P-0331-00A

 Brake fluid

Number

Designation

Model 166

Model 292

BF42.10-P-1001-01G

Brake fluid

Filling capacity

Liter

0,8

0,8

Sheet

BB00.40-P-0330-01A

BB00.40-P-0330-01A

Sheet

BB00.40-P-0331-00A

BB00.40-P-0331-00A

 Brake fluid

Number

Designation

Model 204

BF42.10-P-1001-01J

Brake fluid

Filling capacity

Liter

0,5

Sheet

BB00.40-P-0330-01A

Sheet

BB00.40-P-0331-00A