Remove/install inserted rear axle shaft

AR35.30-P-0621OLC

Remove/install inserted rear axle shaft

18.02.2020

Model

213 (except 213.088/089/288/289), 238

Modification notes

24.10.2017

Filling capacity

BF35.31-P-1001-02D

2

Camber strut

7

Wheel carrier

37o

Retaining ring

3

Thrust arm

37

Rear axle shaft

37m

Boots

4

Tie rod

37a

Protective ring

50

Rear axle gear

5

Strut rod

 Caution

Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil

Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.

AS00.40-Z-0001-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Notes on repair work on suspension components

AH00.00-P-0100-01A

 

Remove/install

1

Secure vehicle on vehicle lift

AR00.60-P-0100CW

2

Remove corresponding complete rear wheel

AR40.10-P-1102A

3

Detach collar nut of rear axle shaft (37)

 Installation: Replace collar nut and secure after tightening.

 Nut, rear axle shaft to wheel bearing

*BA35.30-P-1001-01N

4

Detach plastic cover from spring control arm

5

Lift up wheel carrier (7) until rear axle shaft (37) is almost horizontal

 Installation: Tighten the threaded connection of the strut rod (5), camber strut (2), thrust arm (3) and tie rod (4).

 Model 238Bolt, strut rod to wheel carrier

*BA35.20-P-1002-03M

 Model 238Bolt, camber strut to wheel carrier

*BA35.20-P-1002-02M

 Model 238Bolt, thrust arm to wheel carrier

*BA35.20-P-1002-05K

 Self-locking nut, tie rod to rear axle carrier

*BA35.20-P-1002-04M

 Model 213 (except 213.088/089/288/289)Bolt, thrust arm to wheel carrier

*BA35.20-P-1002-05J

 Model 213 (except 213.088/089/288/289)Bolt, camber strut to wheel carrier

*BA35.20-P-1002-02L

 Model 213 (except 213.088/089/288/289)Bolt, strut rod to wheel carrier

*BA35.20-P-1002-03L

6

Detach camber strut (2) from wheel carrier (7)

 Installation: Screw on bolted connection loosely.

7

Detach thrust arm (3) from wheel carrier (7)

 Installation: Screw on bolted connection loosely.

8

Detach tie rod (4) from wheel carrier (7)

 Installation: Screw on bolted connection loosely.

9

Detach torque strut (5) from wheel carrier (7)

 Installation: Screw on bolted connection loosely.

10

Unclip electric line of rpm sensor from holder on wheel carrier (7) and holder on wheel arch

11

Disconnect electrical connector from actuator motor of electric parking brake and create access to electrical line

Model 213 (except 213.088/089/288/289)

AR42.20-P-0600LW

Model 238

AR42.20-P-0600LWO

12

Unclip electric line of damping valve unit on rear axle from holder on wheel carrier (7) and holder on wheel arch

13

Lower wheel carrier (7)

 Installation: Lift up wheel carrier (7) until rear axle shaft (37) is almost horizontal.

14

Fold down wheel carrier (7) and pull rear axle shaft (37) out of rear axle shaft flange

If the rear axle shaft (37) is difficult to remove



Press rear axle shaft (37) out of rear axle shaft flange.

AR35.30-P-0115-03OLC

 Extraction and insertion tool

*210589034300

 Bracket

*210589014000

15

Pry rear axle shaft (37) out of rear axle differential (50)

 Do not rest the assembly lever on the protective ring (37a). Support assembly lever, e.g. using socket wrench on rear axle differential (50).

16

Remove rear axle shaft (37)

 Installation: Replace retaining ring (37o) on inner splined profile.

17

Check constant velocity joints

With axial or radial play



Replace rear axle shaft (37).

18

Check boots (37m)

If leaky or damaged



Replace the boot (37m) concerned.

AR35.30-P-0662-01OLC

 Filling capacity for joint housing

*BF35.30-P-1001-01G

19

Check side radial shaft sealing ring in rear axle differential (50)

If leaky or damaged



Replace side radial shaft sealing ring on rear axle differential (50).

AR35.30-P-4651OLC

20

Install in the reverse order

21

Check oil level in rear axle differential (50) and correct if necessary

AR35.31-P-0520-08OLC

 Model 213 (except 213.088/089/288/289)
with code 700 (Technology Local Content China)Filling capacity

*BF35.31-P-1002-02C

 Model 213 (except 213.088/089/288/289)
except code 700 (Technology Local Content China)Filling capacity

*BF35.31-P-1001-02C

 Model 238Filling capacity

*BF35.31-P-1001-02D

 Oil filler screw of rear axle differential

*BA35.31-P-1002-02H

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A

Sealant, Omnifit 100H (50 g)

*BR00.45-Z-1061-01A

22

Perform wheel alignment check

Model 213 (except 213.088/089/288/289)

AR40.20-P-0200LW

Model 238

AR40.20-P-0200LWO

 Camber strut

Number

Designation

Model 213

BA35.20-P-1002-02L

Bolt, camber strut to wheel carrier

Stage 1

Nm

50

Stage 2

°

90

 Camber strut

Number

Designation

Model 238

BA35.20-P-1002-02M

Bolt, camber strut to wheel carrier

Stage 1

Nm

50

Stage 2

°

90

 Strut rod

Number

Designation

Model 213

BA35.20-P-1002-03L

Bolt, strut rod to wheel carrier

M12

Stage 1

Nm

50

Stage 2

°

90

 Strut rod

Number

Designation

Model 238

BA35.20-P-1002-03M

Bolt, strut rod to wheel carrier

Stage 1

Nm

50

Stage 2

°

90

 Tie rod

Number

Designation

Model 213

Model 238

BA35.20-P-1002-04M

Self-locking nut, tie rod to rear axle carrier

When removing the tie rod

Stage 1

Nm

50

50

Stage 2

°

90

90

When adjusting the toe

Nm

110

110

 Thrust arm

Number

Designation

Model 213

BA35.20-P-1002-05J

Bolt, thrust arm to wheel carrier

Stage 1

Nm

50

Stage 2

°

90

 Thrust arm

Number

Designation

Model 238

BA35.20-P-1002-05K

Bolt, thrust arm to wheel carrier

Stage 1

Nm

50

Stage 2

°

90

 Rear axle shaft

Number

Designation

Model 213

Model 238

BA35.30-P-1001-01N

Nut, rear axle shaft to wheel bearing

Nm

350

350

 Rear axle differential housing

Number

Designation

Model 213

Model 238

BA35.31-P-1002-02H

Oil filler screw of rear axle differential

Nm

50

50

 Rear axle shaft, plugged in shafts

Number

Designation

Model 213
Plugged in shafts

Model 238
Plugged in shafts

BF35.30-P-1001-01G

Filling capacity for joint housing

Ø82

g

80

80

Ø95

g

100

100

Ø102

g

120

120

Ø106

g

130

130

Ø112

g

140

140

Ø116

g

150

150

 Rear axle gear

Number

Designation

Model 213 (except 213.088/089/288/289)
except code 700 (Technology Local Content China)

BF35.31-P-1001-02C

Filling capacity

ALU rear axle differential 183

Liter

0,8

Sheet

BB00.40-P-0239-71A

ALU rear axle differential 197

Liter

0,9

Sheet

BB00.40-P-0239-71A

ALU rear axle differential 205

Liter

1,0

Sheet

BB00.40-P-0239-71A

Rear axle differential 215

Liter

1,1

Sheet

BB00.40-P-0235-07A

 Rear axle gear

Number

Designation

Model 238

BF35.31-P-1001-02D

Filling capacity

ALU rear axle differential 183

Liter

0,8

Sheet

BB00.40-P-0239-71A

ALU rear axle differential 197

Liter

0,9

Sheet

BB00.40-P-0239-71A

ALU rear axle differential 205

Liter

1,0

Sheet

BB00.40-P-0239-71A

 Rear axle gear

Number

Designation

Model 213 (except 213.088/089/288/289)
with code 700 (Technology Local Content China)

BF35.31-P-1002-02C

Filling capacity

Rear axle differential 200 C

Liter

1,0

Overview of specified transmission oils

BB00.40-P-0231-01A

References, approved axle gear oils

BB00.40-P-0235A

Repair materials

Number

Designation

Order number

BR00.45-Z-1046-04A

Loctite 7063 (400 ml) cleaning spray

A 001 986 71 71 09

BR00.45-Z-1061-01A

Sealant, Omnifit 100H (50 g)

A 002 989 23 71