P27.00-2428-09
1 | Transmission housing | 5 | Disk pack B06 | 9 | L-section ring | ||
2 | Assembly device | 6 | Threaded rod | 10 | Disk spring | ||
3 | Retaining ring | 7 | Pressure plate | 11 | Piston ring | ||
4 | Disk pack B05 | 8 | Wing nut | 12 | Piston |
2 | Assembly device |
6 | Threaded rod |
7 | Pressure plate |
8 | Wing nut |
P27.00-2431-03
P27.00-2429-09
1 | Transmission housing | 14 | Thrust ring | 18 | Piston | ||
5 | Disk pack B06 | 15 | Retaining ring | 19 | Sealing ring | ||
8 | Wing nut | 16 | Disk spring | 20 | Sealing ring | ||
13 | Retaining ring | 17 | Coupling flange |
8 | Wing nut |
15 | Retaining ring |
17 | Coupling flange |
21 | Insertion sleeve |
22 | Assembly sleeve |
P27.00-2430-12
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Notes on automatic transmission | |||
| Remove | ||
1 | Remove transmission housing (1) from torque converter housing. | ||
2 | Mount transmission housing (1) onto assembly device (2). | Assembly tool | |
3 | Remove retaining ring (3). | ||
4 | Remove clutch pack B05 (4). | ||
5 | Mount threaded rod (6), pressure disk (7) and wing nut (8). | Assembly tool | |
6 | Tighten wing nut (8) far enough until L-section ring (9) is exposed and remove L-section ring (9). | Assembly tool | |
7 | Remove disk spring (10). | ||
8 | Remove piston (12). | ||
9 | Remove piston ring (11) from piston (12). | ||
10 | Remove retaining ring (13). | ||
11 | Remove clutch pack B06 (5). | ||
12 | Remove threaded rod (6) and mount thrust ring (14) with wing nut (8). | Assembly tool | |
13 | Tighten wing nut (8) far enough until retaining ring (15) is exposed and remove retaining ring (15). | Pliers | |
Assembly tool | |||
14 | Remove disk spring (16). | ||
15 | Remove coupling flange (17). | ||
16 | Apply some compressed air through center hole in transmission housing (1) (while doing so, seal remaining holes) and remove piston (18). | Wear safety glasses. | |
17 | Remove sealing rings (19, 20) from piston (18). | ||
| Install | ||
18 | Apply light coating of oil to new sealing rings (19, 20) and install onto piston (18). | ||
| Automatic transmission fluids (ATF) (specification 236.17) | ||
19 | Insert piston (18). | ||
| Check | ||
20 | Check coupling flange (17) for damage. | If the coupling flange (17) is damaged, | |
| |||
replace coupling flange (17). | |||
21 | Insert coupling flange (17) into transmission housing (1). | Ensure correct installation position. The lugs(arrows) or cutouts must face forwards. | |
22 | Insert disk spring (16) into transmission housing (1). | Ensure correct installation position. | |
23 | Insert assembly sleeve (21) and place retaining ring (15) around assembly sleeve (21). | Assembly tool | |
24 | Fit assembly sleeve (22) onto assembly sleeve (21). | Assembly tool | |
25 | Tighten wing nut (8) over assembly sleeve (22) far enough until retaining ring (15) latches into place. | Check for correct seating and installation position. The cutout must face forward. | |
Assembly tool | |||
26 | Remove wing nut (8), assembly sleeve (21) and assembly sleeve (22). | Assembly tool | |
| Measure | ||
27 | Measure clearance from clutch pack B06 (5) and adjust. | ||
Clearance in multidisk brake B06 | |||
Pressure cylinder | |||
Pressing tool | |||
Pressing tool | |||
Parallel support | |||
Parallel rest | |||
28 | Insert clutch pack B06 (5) into transmission housing (1). | Make sure that it is installed at the correct position. The lugs (arrows) must always face forward. | |
29 | Insert retaining ring (13) into transmission housing (1). | ||
| Check | ||
30 | Check piston ring (11) for damage. | If the piston ring (11) is damaged, | |
| |||
replace piston ring (11). | |||
31 | Insert piston ring (11) into piston (12). | ||
32 | Insert piston (12) into transmission housing (1). | Make sure that it is installed at the correct position. The hole on the piston (12) must line up with the hole on the transmission housing (1). | |
33 | Insert disk spring (10) into transmission housing (1). | Pay attention to installation position. | |
34 | Mount threaded rod (6), pressure disk (7) and wing nut (8). | The cutout of the thrust ring (14) must line up with the cutout of the retaining ring (15). | |
Assembly tool | |||
35 | Tighten wing nut (8) and insert L-section ring (9) into transmission housing (1). | Ensure correct seating. | |
Assembly tool | |||
| Measure | ||
36 | Measure clearance from clutch pack B05 (4) and adjust. | ||
Clearance in multidisk brake B05 | |||
Pressure cylinder | |||
Pressing tool | |||
Pressing tool | |||
Parallel support | |||
Parallel rest | |||
37 | Remove threaded rod (6), pressure disk (7) and wing nut (8). | Assembly tool | |
38 | Insert clutch pack B05 (4). | Make sure that it is installed at the correct position. The lugs (arrows) must always face forwards. | |
39 | Insert retaining ring (3). | ||
40 | Remove transmission housing (1) from assembly device (2). | Assembly tool | |
41 | Install transmission housing (1) onto torque converter housing. |
126 589 04 31 00
Parallel rest
208 589 00 21 00
Pressing tool
722 589 01 31 00
Pressing tool
000 589 52 37 00
Pliers
725 589 03 31 00
Pressure cylinder
725 589 00 63 00
Assembly tool
168 589 03 21 00
Parallel support