P28.19-2063-08
Shown on transfer case with code 430 (On & off-road package) |
6b | Rear propeller shaft | 15 | Transfer case | 15a | Electrical connectors | ||
12 | Heat shield |
1 | Transmission |
2 | Torque converter |
P27.10-2397-11
1 | Transmission |
6a | Front propeller shaft |
7 | Auxiliary oil pump |
8 | Heat shield |
9 | Electrical connector |
10a | Oil line |
10b | Oil line |
11 | Cover |
15 | Transfer case |
P27.10-2573-10
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | Notes on threaded connections fastened using a tightening angle-based tightening process | ||
Topical note | Notes on bolted connections with self tapping screws | ||
Topical note | Notes on self-locking nuts and bolts | ||
Notes on automatic transmission | |||
| Remove | ||
1 | Shift the transmission (1) into neutral position. | ||
2 | Release parking brake and secure vehicle to prevent it from rolling. | ||
3 | Disconnect ground line from battery. | ||
4 | Secure vehicle on vehicle lift. | ||
5 | Remove diesel particulate filter. |
| |
6.1 | Remove exhaust system. | Transmission 725.0 in model 166 with engine 651 | |
Transmission 725.0 in model 292 with engine 642 | |||
Transmission 725.0 in model 166 with engine 642 | |||
6.2 | Remove center exhaust system. | Transmission 725.0 in model 166, 292 with engine 276 | |
7 | Remove left and right exhaust system holder from transmission (1). | Transmission 725.0 in model 166, 292 with engine 276 | |
8 | Remove heat shield (8) from transmission (1). | ||
9 | Release electrical connector (9) from transmission (1), disconnect, and remove wiring harness from transmission (1). | ||
10 | Remove oil lines (10a, 10b) from transmission (1) and place to one side. | ||
11 | Release and disconnect electrical connector from auxiliary oil pump (7). | Transmission 725.0 in model 166, 292 with engine 642 | |
12 | Remove additional oil filter with holder and place to one side with lines still connected. | Transmission 725.0 in model 292 with engine 276 | |
13 | Remove cover(11). | ||
14 | Detach torque converter (2) from drive plate. | ||
Long wedge | |||
Socket wrench bit | |||
15 | Remove heat shield (12) from transfer case (15). | Transmission 725.0 in model 166 with engine 651 | |
16 | Remove rear propeller shaft (6b) from output flange of transfer case (15) or adapter housing, place to one side and fix in place. | ||
Retainer wrench | |||
17 | Remove front propeller shaft (6a) from output flange of transfer case (15), place to one side and fix in place. |
| |
Retainer wrench | |||
18 | Release, disconnect and unclip electrical connectors (15a) from transfer case (15). | Transmission 725.0 in model 166 with engine 651 | |
19 | Support transmission (1) with major-assembly support and mounting plate and strap down securely. | ||
| 000 588 11 62 00 Major assembly mount | ||
| 000 588 10 62 00 Support plate | ||
20 | Remove rear engine crossmember. |
| |
Transmission 725.0 in model 292 with engine 276 | |||
21 | Unfasten starter wiring harness from transmission (1). | ||
22 | Remove starter from transmission (1), and place with attached lines to one side and secure against falling down. |
| |
Transmission 725.0 in model 166 with engine 651 | |||
Transmission 725.0 in model 166, 292 with engine 276.8 | |||
Transmission 725.0 in model 166, 292 with engine 278 | |||
Transmission 725.0 in model 166, 292 with engine 642 | |||
23 | Unscrew screws of transmission (1) on engine. | ||
24 | Remove transmission (1) with transfer case (15). | ||
| 000 588 11 62 00 Major assembly mount | ||
| 000 588 10 62 00 Support plate | ||
| |||
25 | Remove torque converter (2). | If necessary. | |
26 | Remove corrosion from crankshaft. | ||
Multi-purpose paste | |||
Assembly cleaner | |||
27 | Check threaded unions of drive plate for damage and loose seating. | If damaged or loose threaded unions are present: | |
| |||
Replace drive plate. | |||
| |||
| |||
| |||
| |||
| Install | ||
28 | Insert torque converter (2) into transmission (1). | After removal of torque converter(2). | |
29 | Install transmission (1) with transfer case (15). | ||
| 000 588 10 62 00 Support plate | ||
| 000 588 11 62 00 Major assembly mount | ||
| |||
While doing so, align bore of torque converter(2) with threaded unions in drive plate. | |||
30 | Screw tightly screws of transmission (1) on engine. | Screw/bolt, transmission to engine | |
31 | Release mounting of starter and mount starter onto transmission(1). |
| |
Transmission 725.0 in model 166 with engine 651 | |||
Transmission 725.0 in model 166, 292 with engine 276.8 | |||
Transmission 725.0 in model 166, 292 with engine 278 | |||
Transmission 725.0 in model 166, 292 with engine 642 | |||
32 | Fasten starter wiring harness onto transmission (1). | ||
33 | Install rear engine crossmember. |
| |
Transmission 725.0 in model 292 with engine 276 | |||
34 | Release strapping on transmission (1) and lower major assembly support and mounting plate. | ||
| 000 588 10 62 00 Support plate | ||
| 000 588 11 62 00 Major assembly mount | ||
35 | Connect, lock and clip in electrical connectors (15a) at transfer case (15). | Transmission 725.0 in model 166 with engine 651 | |
36 | Release fastening of front propeller shaft (6a) and attach front propeller shaft (6a) at output flange of transfer case (15). |
| |
Self-locking bolt, drive shaft to front axle gear | |||
Self-locking bolt, drive shaft to transfer case (to front axle) | |||
Retainer wrench | |||
37 | Release fastening of rear propeller shaft (6b) and attach rear propeller shaft (6b) at output flange of transfer case (15) or adapter housing. | ||
Self-locking screw/bolt of propeller shaft at transfer case/adapter housing (to rear axle) | |||
Retainer wrench | |||
38 | Attach heat shield (12) to transfer case (15). | Transmission 725.0 in model 166 with engine 651 | |
39 | Install torque converter (2) on drive plate. | ||
Bolt, torque converter to drive plate/star-shaped drive plates | |||
Long wedge | |||
Socket wrench bit | |||
40 | Install cover (11). | ||
41 | Attach additional oil filter with holder. | Transmission 725.0 in model 292 with engine 276 | |
42 | Connect and lock electrical connector at auxiliary oil pump (7). | Transmission 725.0 in model 166, 292 with engine 642 | |
43 | Attach oil lines (10a, 10b) to transmission (1). | ||
44 | Connect electrical connector (9) at transmission (1), lock, and attach wiring harness to transmission (1). | ||
45 | Attach heat shield (8) to transmission (1). | ||
46 | Attach left and right exhaust system holder to transmission (1). | Transmission 725.0 in model 166, 292 with engine 276 | |
Bolt, exhaust system bracket to transmission | |||
47.1 | Install exhaust system. | Transmission 725.0 in model 166 with engine 651 | |
Transmission 725.0 in model 292 with engine 642 | |||
Transmission 725.0 in model 166 with engine 642 | |||
47.2 | Install center exhaust system. | Transmission 725.0 in model 166, 292 with engine 276 | |
48 | Install diesel particulate filter. |
| |
49 | Check oil level in transmission (1) and correct if necessary. | ||
50 | Remove vehicle lift safety device and lower vehicle. | ||
51 | Connect ground line of battery . | ||
52 | Perform transmission adaptation with vehicle diagnosis system. | After replacement or repair of transmission(1). | |
| |||
53 | Reset service life data for torque converter lockup clutch using diagnostic system. | After replacement of torque converter (2). | |
| |||
| Check | ||
Warning | Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
54 | Perform engine test run and check transmission (1) for leak tightness and proper operation. |
164 589 02 07 00
Retainer wrench
001 589 65 09 00
Socket wrench bit
115 589 03 59 00
Long wedge
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