AR26.60-W-0001D | Remove and install gearshift system | 12.4.10 |
TRANSMISSION 715.500 /507 /510 /513 /520 /540
with CODE (GS3) "Hydraulic" gearshift
except CODE (IY2) Hydraulic fluid as per sheet 345.0
W26.60-1123-06
1 Cover
2 Circlip
3 Shift housing
4 Shift shaft with bearing cover
5 O-rings
6 Solenoid valve electrical connector
7 Compressed-air line
S9 Neutral position switch
| Remove/install | ||
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
| Notes on tilting the cab | ||
1 | Tilt cab | ||
2 | Disconnect hydraulic gear shift cylinder from transmission housing | In addition, remove bracket of hydraulic lines. Move shift cylinder to one side with hydraulic lines connected. | |
3 | Disconnect hydraulic gate shift cylinder from transmission housing | In addition, remove bracket of hydraulic lines. Move shift cylinder to one side with hydraulic lines connected. | |
4 | Remove main shutoff valve | ||
5 | Remove outer shift housing | ||
6 | Detach neutral switch (S9) | | |
7 | Detach electrical plug connection to solenoid valve (6) | ||
8 | Detach compressed-air line (7) | Installation: Replace sealing ring. | |
9 | Remove cover (1) | Installation: Install new cover (1) and glue in with locking agent. | |
10 | Remove circlip (2) | Push shift shaft in neutral position all the way through from the left and clamp in place. | |
11 | Fix reverse gear shift rail | ||
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12 | Remove lock rod for interlock | ||
13 | Unscrew bolts on left and right transmission support arm on vehicle frame | | |
14 | Raise transmission slightly | e.g. inspection pit lift. | |
15 | Detach shift shaft with bearing cover (4) | Push transmission to the right using a suitable tool. | |
Installation: Clean sealing surfaces and coat with sealant. Ensure that the shift gate is vertical when installed and that it engages in the shift rails. The shift lock must face forwards in the direction of travel. | |||
16 | Detach shift housing (3) | Press transmission to the left using a suitable tool. | |
Installation: Clean sealing surfaces and coat with sealant. | |||
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17 | Check needle roller bearing in front section transmission housing for wear and damage | Installation: Install new needle roller bearing if necessary. | |
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18 | Install in the reverse order |
Complete manual transmission
Number | Designation | Trans-mission 715.500/ | |
BA26.10-N-1003-01C | Supporting arm to frame | Nm | 330 |
Sensors
Number | Designation | Transmission | ||
BA26.19-N-1008-01A | Reverse gear switch to | Nm | 60 | |
BA26.19-N-1010-01A | Neutral position switch to transmission housing | Nm | 60 | |
Shift mechanism
Number | Designation | Transmission 715.500/507/510/513/520/540 | ||
BA26.60-N-1001-01D | Shift housing with bearing flange to transmission | Nm | 30 | |
000 589 27 33 00
000 589 33 33 00
Counter stay
Internal puller
Repair materials
Number | Designation | Order number |
BR00.45-Z-1015-01A | Loctite 5203 sealant | A 002 989 71 20 10 |
BR00.45-Z-1001-02A | Thread locking adhesive, Loctite 241 | A 002 989 94 71 |