Removing and installing hydraulic gear shift cylinder

AR26.60-W-7000A

Removing and installing hydraulic gear shift cylinder

16.12.2015

Transmission

715.500 in model 950, 952, 953, 954

with code GS3 (Hydraulic gearshift)

except code IY2 (Hydraulic fluid as per sheet 345.0)

Transmission

715.510 in model 950, 952, 953, 954

with code GS3 (Hydraulic gearshift)

except code IY2 (Hydraulic fluid as per sheet 345.0)

Transmission

715.513 in model 950, 954

with code GS3 (Hydraulic gearshift)

except code IY2 (Hydraulic fluid as per sheet 345.0)

Transmission

715.520 in model 950, 952, 953, 954

with code GS3 (Hydraulic gearshift)

except code IY2 (Hydraulic fluid as per sheet 345.0)

Transmission

715.540 in model 950, 952, 954

with code GS3 (Hydraulic gearshift)

except code IY2 (Hydraulic fluid as per sheet 345.0)

1

Hydraulic line

2

Hydraulic line

3

Screw

4

Nut

5

Hydraulic gear cylinder

6

Screw

7

Bearing bracket

8

Screw

 Danger !

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A



Brake fluid notes

AH42.50-P-0001-01A

 

Remove/install

1

Remove hydraulic lines (1, 2) from hydraulic gear cylinder (5)

 Seal hydraulic lines (1, 2) with suitable plugs.

 Hydraulic line at gear cylinder

*BA26.60-N-1012-01KL

2

Remove hydraulic gear cylinder (5) from the shift shaft

 Installation: Install new nut (4).

 Hydraulic gear cylinder at shift shaft

*BA26.60-N-1008-01KL

3

Remove hydraulic gear cylinder (5) from bearing bracket (7)

 Installation: Secure bolt (3) with locking agent.

 Hydraulic gear cylinder at bearing bracket

*BA26.60-N-1007-01KL

Quick-acting adhesive, Loctite 270

*BR00.45-Z-1008-02A

4

Detach bearing bracket (7) from transmission housing

 Bearing bracket on transmission housing

*BA26.60-N-1009-01KL

5

Install in the reverse order

6

Bleed hydraulic shift

AR26.60-W-7200A

 Shift

Number

Designation

Transmission 715.500/507/510/513/520/540

BA26.60-N-1007-01KL

Hydraulic gear cylinder at bearing bracket

Nm

65

 Shift

Number

Designation

Transmission 715.500/507/510/513/520/540

BA26.60-N-1008-01KL

Hydraulic gear cylinder at shift shaft

Nm

50

 Shift

Number

Designation

Transmission 715.500/507/510/513/520/540

BA26.60-N-1009-01KL

Bearing bracket on transmission housing

Nm

80

 Shift

Number

Designation

Transmission 715.500/507/510/513/520/540

BA26.60-N-1012-01KL

Hydraulic line at gear cylinder

Nm

35

Repair materials

Number

Designation

Order number

BR00.45-Z-1008-02A

Quick-acting adhesive, Loctite 270

A 002 989 93 71