D26.50-0082-09
1 Needle bearing
2 Synchronizer cone
3 Synchronizer ring
4 Circlip
5 Sliding sleeve
6 Sliding block
7 Ball
8 Compression spring
9 Synchronizer body
10 Synchronizer cone
11 3rd gear gearwheel
12 Needle bearing
13 Circlip
14 Thrust washer
15 2nd gear wheel
16 Needle bearing
32 Needle bearing
33 Reverse gear wheel
35 Sliding sleeve
36 Sliding block
37 Ball
38 Compression spring
39 Synchronizer body
40 Circlip
41 Synchronizer ring
42 Needle bearing
43 5th gear gearwheel
44 Thrust washer
45 Snap ring
46 Synchronizer cone
47 Synchronizer cone
17 Circlip
18 Synchronizer cone
19 Synchronizer ring
20 Synchronizer cone
21 Sliding sleeve
22 Ball
23 Compression spring
24 Sliding block
25 Synchronizer body
26 Synchronizer cone
27 Synchronizer ring
28 Synchronizer cone
29 1st gear wheel
30 Needle bearing
31 Main shaft
| Remove | ||
1 | Remove main shaft and countershaft | ||
| Dismantling | ||
2 | Disassemble main shaft | Synchronizer cones, synchronizer rings and synchronizer bodies must not be mixed up. Always ensure that they are reinstalled in their original positions. | |
| 1st/2nd gear shift device modified | Transmissions 711.612 /613 | |
Two-arm puller | |||
| Inspect | ||
3 | Check wear limits of synchronizer rings | ||
Minimum synchronizer reserves | |||
Feeler gage | |||
4 | Check all parts for wear | ||
| Assembling | ||
5 | Assemble main shaft | Synchronizer cones, synchronizer rings and synchronizer bodies must not be mixed up. Always ensure that they are reinstalled in their original positions. | |
| 1st/2nd gear shift device modified | Transmissions 711.612 /613 | |
| Install | ||
6 | Install main shaft and countershaft |
Test values for shift
Number | Designation | Transmis-sions 711.603/ | Transmis-sion 711.613 | |||
BE26.60-N-1001-01C | Synchronizer reserve | 1st and 2nd gear | Inside cone | mm | 0.5 | 0.5 |
Outside cone | mm | 0.5 | 0.5 | |||
Minimum | mm | 1.0 | 1.0 | |||
Specification | mm | - | 1.5 | |||
3rd, 4th and 5th gear | Minimum | mm | 0.5 | 0.4+0.1 | ||
Specification | mm | - | 1.0 | |||
Commercially available tools