Modification notes |
06.09.2013 | Remove transmission (72), added. | Operation step 1 | |
06.09.2013 | Mount assembly device (73) onto transmission (72) and set upright, added. | Operation step 2 | AR26.10-W-0001-01HE |
06.09.2013 | "Remove assembly device (73) from transmission (72) and place transmission (72) horizontally" added. | Operation step 15 | |
06.09.2013 | Install transmission (72), added. | Operation step 16 |
1 | Screw |
2 | Countershaft bearing cap |
3 | Shim |
4 | O-ring |
5 | O-ring |
6 | Screw |
7.1 | Drive shaft bearing cap with guide tube (for release lever) |
7.2 | Drive shaft bearing cap (with hydraulic central clutch release bearing) |
8 | O-ring |
9 | O-ring |
10 | O-ring |
11 | Shim |
12 | Radial shaft sealing ring |
W26.30-1008-06
72 | Transmission |
73 | Assembly device |
W26.50-1216-12
| Remove | ||
1 | Remove transmission (72) | Select procedure according to design and accessibility. | |
2 | Mount assembly device (73) onto transmission (72) and set upright | ||
Assembly device | |||
3.1 | Remove hydraulic central release lever | With hydraulic clutch-release mechanism. | |
Vehicles with code IY2 (Hydraulic fluid as per Sheet 345.0) | |||
Vehicles without code IY2 (Hydraulic fluid as per Sheet 345.0) | |||
3.2 | Remove release lever | With release lever | |
4 | Remove countershaft bearing cap (2) | ||
5 | Remove O-rings (4, 5) and shim (3) | ||
6.1 | Remove drive shaft bearing cap (7.2) | With hydraulic clutch-release mechanism. | |
6.2 | Remove drive shaft bearing cap with guide pipe (7.1) | With release lever | |
7 | Remove O-rings (8, 9, 10) and shim (11) | ||
8 | Remove radial shaft sealing ring (12) | ||
| Install | ||
9 | Determine shim (3) for countershaft bearing cap (2) | ||
Setting tolerance of bearings on countershaft | |||
Countershaft bearing cap to housing | |||
Preload of bushings of drive shaft and countershaft for determining shims | |||
Torque screwdriver | |||
Clamping plates | |||
10 | Determine shim (11) for drive shaft bearing cap with guide tube (7.1) or drive shaft bearing cap (7.2) | ||
Drive shaft bearing pretension | |||
Input shaft bearing cap to housing | |||
Preload of bushings of drive shaft and countershaft for determining shims | |||
Torque screwdriver | |||
Clamping plates | |||
11 | Drive in radial shaft sealing ring (12) up to contact surface in the drive shaft bearing cap with guide tube (7.1) or drive shaft bearing cap (7.2) | Grease sealing lip of radial shaft sealing ring (12). | |
Synthetic grease 50 g | |||
Drift | |||
12.1 | Install drive shaft bearing cap (7.2) | With hydraulic clutch-release mechanism. | |
Use new O-rings (8, 9, 10) and moisten with transmission oil. | |||
Input shaft bearing cap to housing | |||
Grease, silicone-based, 100 g | |||
Loctite 5203 sealant | |||
12.2 | Install drive shaft bearing cap with guide tube (7.1) | With release lever | |
Use new O-rings (8, 9, 10) and moisten with transmission oil. | |||
Input shaft bearing cap to housing | |||
Grease, silicone-based, 100 g | |||
Loctite 5203 sealant | |||
13 | Install countershaft bearing cap (2) | Use new O-rings (4, 5) and moisten with transmission oil. | |
Countershaft bearing cap to housing | |||
Grease, silicone-based, 100 g | |||
Loctite 5203 sealant | |||
14.1 | Install hydraulic central release lever | With hydraulic clutch-release mechanism. | |
Vehicles without code IY2 (Hydraulic fluid as per Sheet 345.0) | |||
Vehicles with code IY2 (Hydraulic fluid as per Sheet 345.0) | |||
14.2 | Install release lever | With release lever | |
15 | Detach assembly device (73) from transmission (72) and place transmission (72) into horizontal position | ||
16 | Install transmission (72) | Select procedure according to design and accessibility. |
715 589 08 31 00
Assembly device
715 589 05 15 00
Drift
715 589 15 63 00
Clamping plates
001 589 80 21 00
Torque screwdriver