W26.10-1026-12
1 Heat shield
2 Screw
3 Support arm
4 Screw
5 Propeller shaft
6 Speed sensor connector
7 Wiring harness
8 Compressed-air line
9 Hydraulic line
10 Shift rod
11 Bolts
12 Jam nut
13 Nut
W26.10-1029-06
5 Propeller shaft
11 Bolts
14 Compressed-air line
15 Battery cable
16 Wiring harness
| Remove/install | ||
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
1 | Tilt cab | ||
| Notes on tilting the cab | ||
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
2 | Disconnect ground cable from battery | Installation: Set time and enter radio code. | |
| Notes on battery | ||
3 | Remove heat shield (1) | | |
4 | Disconnect adapter or connections on PTO | ||
5 | Remove crossmember below transmission at vehicle frame | Only if transmission removed downward | |
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6 | Disconnect propeller shaft (5) from output flange and fasten to frame | Installation: Install new nuts. | |
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7 | Remove battery cable (15) with bracket and place to one side | | |
8 | Remove compressed-air line (14) from compressor to separation point at equipment carrier. | ||
9 | Remove wiring harness (16) with holder at frame and place to side | ||
10 | Disconnect speed sensor connector (6) | Installation: Attach tamper-proof seal to speed sensor connector (6). | |
Danger! | Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
11 | Detach hydraulic line (9) from central clutch release bearing connection | Collect escaping brake fluid. | |
Installation: Replace sealing ring. | |||
| Brake fluid notes | ||
12 | Remove shift rod (10) on control valve and on shift gate support | Unscrew lock nut (12) and nut (13). | |
13 | Remove compressed-air line (8) from screw connection on solenoid valve of shift force assist | | |
14 | Remove electric wiring harness (7) on transmission and place to side | Installation: Install new cable ties. | |
15 | Unscrew bolts (2) on left and right supporting arms (3) | | |
16.1 | Support transmission from below, raise a maximum of Raise by 10 mm to relieve load on transmission bearing | If transmission removed downward. | |
When raising transmission, pay attention to fan wheel, otherwise it may become damaged. | |||
Universal mounting adapter | |||
16.2 | Raise transmission using an engine hoist a maximum of 10 mm to relieve the load on the transmission bearing | If transmission removed upward. | |
When raising transmission, pay attention to fan wheel, otherwise it may become damaged. | |||
Load regulator | |||
17 | Lower transmission approx. 10 cm and support engine using a suitable support on the oil pan | When raising and lowering the engine, pay attention to fan wheel otherwise it may be damaged. | |
18 | Unscrew bolts (11) from transmission on flywheel housing | | |
19 | Pull transmission out of flywheel housing | The transmission input shaft must not be installed out of line with the drive plate. | |
20.1 | Lift transmission up and out | If transmission removed upward. | |
When lifting out, ensure that the electrical cables and pneumatic lines are not damaged. | |||
Load regulator | |||
Installation: Coat splines on drive shaft with grease. | |||
20.2 | Lower transmission | If transmission removed downward. | |
When lowering, ensure that the electrical cables and pneumatic lines are not damaged. | |||
Universal mounting adapter | |||
Installation: Coat splines on drive shaft with grease. | |||
21 | Install in the reverse order | ||
22 | Bleed clutch operating system | Vehicles with central clutch release bearing and without clutch booster | |
Vehicles with clutch booster and central clutch release bearing | |||
Vehicles with clutch booster and without central clutch release bearing | |||
23 | Unscrew oil filler screw and check oil level in transmission, correct oil level if necessary | The oil must reach the bottom edge of the oil filler opening. | |
| Gear oils (SAE 80, 80 W/85 W) | Sheet 235.5 | |
24 | Screw in oil filler screw | |
Complete manual transmission
Number | Designation | Trans-mission 715.320/ | |
BA26.10-N-1001-01C | Transmission to flywheel housing | Nm | 45 |
BA26.10-N-1003-01C | Supporting arm to frame | Nm | 330 |
BA26.10-N-1004-01C | Bracket (battery cable) to transmission | Nm | 25 |
Sensors
Number | Designation | Trans-mission | ||
BA26.19-N-1008-01C | Compressed-air line to screw connection on solenoid valve of shift force assist | Nm | 20 | |
Housing
Number | Designation | Trans-mission | |
BA26.40-N-1005-01D | Oil filler screw to transmission housing | Nm | 60 |
BA26.40-N-1010-01D | Heat shield to transmission housing | Nm | 25 |
Frame
Number | Designation | Model 375.3, 950, 952, 953, 954, | |||
BA31.30-N-1002-01A | Bolt, frame sections to frame | M101.5 | Nm | - | |
M121.5 | Nm | 95 | |||
M141.5 | Stage 1 | Nm | 150 | ||
Stage 2 | ° | 90 | |||
M161.5 | Stage 1 | Nm | 225 | ||
Stage 2 | ° | 90 | |||
M181.5 | Stage 1 | Nm | 330 | ||
Stage 2 | ° | 90 | |||
Propeller shaft
Number | Designation | Model 375.3, 950, 952, 953, 954, 957, 958.2 | ||
BA41.10-N-1003-01F | Propeller shaft to transmission output flange | with nut | Nm | 105 |
Thread in flange | Nm | - | ||
Repair materials
Number | Designation | Order number |
BR00.45-Z-1062-06A | Lubricating grease, Olista Longtime, DB supply specification 6804.60 | A 001 989 36 51 10 |