P20.30-2393-05
1 Circulation pump
2 Vent line
3 Electrical connector
4 Coolant expansion reservoir
4a Cap
5 Coolant hose
6 Weatherstrip
7 Electrical line
8 Rubber guide
| Remove/install | ||
Danger! | Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof | Keep body parts and limbs well clear of moving parts. | |
Danger! | Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. | |
1 | Switch off ignition | ||
2 | Detach weatherstrip (6) on suspension strut tower | ||
3 | Unclip electrical line (7) on coolant expansion reservoir (4) and on suspension strut tower and place to one side | ||
4 | Unclip circulation pump (1) on coolant expansion reservoir (4) and place to one side | ||
5 | Slowly open cover plate (4a) for coolant expansion reservoir (4) and take off | The coolant temperature should be approx. 40 °C | |
6 | Clamp off coolant hose (5) using a suitable tool | ||
7 | Suction coolant out of coolant expansion reservoir (4) | | |
8 | Disconnect electrical connector (3) on coolant expansion reservoir (4) | ||
9 | Lift up locks and pull bleed lines (2) out of the coolant expansion reservoir (4) | Installation: replace O-rings. | |
10 | Lift out coolant expansion reservoir (4) | To do this unclip coolant expansion reservoir (4) on the firewall. | |
11 | Remove coolant hose (5) on coolant expansion reservoir (4) | | |
12 | Remove coolant expansion reservoir (4) | ||
| Checking | ||
13 | Check rubber guide (8) in longitudinal member for wear and damage | Replace rubber guide (8) if necessary. | |
14 | Install in the reverse order | ||
| Checking | ||
15 | Check coolant level and correct if necessary | ||
| Notes on coolant level | ||
16 | Inspect cooling system for leaks | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
17 | Carry out engine test run and check the cooling system for proper operation and for leaks |
003 589 03 37 00
Hose clamp pliers
Hand pump
210 589 00 71 00