P18.10-A008-08
1 | Oil pump with integrated vacuum pump | 6 | Screw | |
2 | Bolts | 7 | Shield | |
3 | Seal | 8 | Bolts | |
4 | Drive gear | 9 | Fuel feed line | |
5 | Vacuum line | 10 | High pressure pump |
13 | Vacuum line |
P18.10-A020-11
P18.10-A017-08
01 | Support | 11 | Crankcase | |
02 | Locking pin | 12 | Screw | |
1 | Oil pump with integrated vacuum pump |
P18.10-A018-08
03 | Puller | 1 | Oil pump with integrated vacuum pump |
03 | Puller |
04 | Nut |
05 | Spindle |
P18.10-A019-06
Danger | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. | |
Danger | Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure | Keep all ignition sources out of hazard area. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Caution | Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. | |
Topical note | Notes on threaded connections fastened using a tightening angle-based tightening process | ||
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Notes about Common-Rail components | |||
| Remove | ||
1 | Remove drive gear of high-pressure pump (10). | ||
2 | Remove screws (8) and remove shield (7). | ||
3 | Remove fuel feed line (9) from high-pressure pump (10) and seal openings with suitable stop plugs. | Record plug | |
4 | Remove screws (6), remove vacuum line (5) and seal openings with suitable stop plugs. | Record plug | |
5 | Remove vacuum line (13) and seal openings using suitable stop plugs. | Record plug | |
6 | Attach support (01) to the crankcase (11) and secure drive gear (4) with locking finger (02) against turning. | Puller | |
7 | Remove screw (12). | The screw (12) has a left-hand thread. | |
8 | Remove support (01) and locking finger (02). | ||
9 | Remove drive gear (4). | ||
10 | Remove screws (2). | ||
11 | Attach puller (03) to the oil pump with integrated vacuum pump (1). | Puller | |
12 | Attach spindle (05) to the puller (03). | Puller | |
13 | Attach support (01) to the crankcase (11). | Puller | |
14 | Attach nut (04) to the spindle (5). | Puller | |
15 | Tighten nut (04) until the oil pump with integrated vacuum pump (1) releases from the crankcase (11). | Puller | |
16 | Remove support (01), puller (03), nut (04), and spindle (05). | ||
17 | Remove oil pump with integrated vacuum pump (1) and seal (3). | ||
| Install | ||
18 | Install oil pump with integrated vacuum pump (1) and seal (3). | Pay attention to the guide pin of the oil pump with integrated vacuum pump (1). | |
Replace seal (3). | |||
19 | Screw in screw/bolts (2). | Tighten screws of oil pump with integrated vacuum pump | |
Observe tightening procedure for the screws (2) and install new screws (2). | |||
Bolt, oil pump to crankcase | |||
20 | Check drive gear (4) for damage and wear. | If a complaint has been submitted, | |
| |||
Replace drive gear (4). | |||
21 | Install drive gear (4) and tighten screw (12) by hand. | The screw (12) has a left-hand thread. | |
22 | Attach support (01) to the crankcase (11) and secure drive gear (4) with locking finger (02) against turning. | Puller | |
23 | Tighten screw (12). | The screw (12) has a left-hand thread. | |
Bolt, drive gear to drive shaft | |||
24 | Remove support (01) and locking finger (02). | ||
25 | Remove stop plugs and install vacuum line (13). | Replace seals. | |
Record plug | |||
26 | Remove stop plugs, install vacuum line (5), and screw in screws (6). | Replace seals. | |
M61 | |||
Record plug | |||
27 | Remove stop plugs and attach fuel feed line (9) to the high-pressure pump (10). | Replace O-ring. | |
Bolt, fuel line to high-pressure pump | |||
Record plug | |||
28 | Install shield plate (7) and screw in screws (8). | Screw, heat shield to fuel line | |
29 | Install drive gear of the high-pressure pump (10). |
256 589 01 33 00
Puller
129 589 00 91 00
Record plug