ar0940w6024h

Remove/install oil return flow line for turbocharger

ประเภท ar · หัวข้อ 09.40 · เวอร์ชัน 0203 · 2018-11-15

ใช้กับ: Engine 470.9, 471.9, 473.9 in model 963, 964

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กลุ่มฟังก์ชัน 1 Engine › 09 Air intake, turbocharging › 09.40 Turbocharger — ซีรีส์ 470 (รุ่น 9**) · ซีรีส์ 471 (รุ่น 9**) · ซีรีส์ 963 · ซีรีส์ 964

EinPAS 15 Engine › 15.20 Engine lubrication system › 15.20.13 Line/hose/valve — ซีรีส์ 470 (รุ่น 9**) · ซีรีส์ 471 (รุ่น 9**) · ซีรีส์ 963 · ซีรีส์ 964

ใช้กับเครื่องยนต์/เกียร์ด้วย: 473 9**

AR09.40-W-6024H

Remove/install oil return flow line for turbocharger

08.11.2018

Engine

470.9, 471.9, 473.9 in model 963, 964

Modification notes

08.02.2016

Work procedure completely revised.

Remove/install oil return flow line for turbocharger

Shown on engine 471.9 with code M5B (2nd Generation engine OM471)

1

Air intake hose

2

Heat shield

3

Banjo bolt

4

Oil pressure line

5

Banjo bolt

W09.40-1309-06

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-N-5000-01H

Topical note

Notes on tilting the cab

AH60.80-N-0003-01A

Notes on safety-relevant components

AH00.00-Z-0019-01A

Notes on engine oil

AH18.00-N-0101-01HA

Remove/install

1

Tilt cab

Installation: Only tilt back cab after the leak test.

2.1

Remove air filter with carrier

Vehicles without code M8A (Air intake from the front)

AR09.10-W-1050-01H

Bolt/nut, air intake pipe to bracket

*BA09.10-N-1002-01D

Clamp, air intake hose to turbocharger

*BA09.20-N-1001-01E

2.2

Remove air intake hose (1)

Vehicles with code M8A (Air intake, from the front)

Clamp, air intake hose to turbocharger

*BA09.20-N-1001-01E

3

Disconnect ground line of battery

AR54.10-W-0003H

4

Remove heat shield on turbocompound system

Only for engine 473.9.

Screw/bolt, heat shield to turbine wheel/transmission housing

*BA09.40-N-1014-03A

5

Remove heat shield (2) on ATL

Only for engine 471.9 with code M5B (2nd Generation engine OM471473.9).

Screw/bolt, heat shield to exhaust gas turbocharger

*BA09.40-N-1005-02A

6

Remove oil return line


Only for engine 473.9.

AR09.40-W-6021H

7

Remove banjo bolts (3, 5)

Installation: Install new sealing rings.

Banjo bolt, oil pressure line to turbocharger

*BA09.40-N-1022-02A

Banjo bolt, oil pressure line to crankcase

*BA09.40-N-1007-02A

8

Remove oil pressure line (4)

9

Install in the reverse order

10

Check engine oil level at display; correct if necessary

Observe set engine oil specification in the maintenance system.

11

Start engine and perform an engine test run

Allow engine to run at a higher rotational speed.

12

Switch off engine and check oil pressure line (4) for leaks

Visual inspection.

Air filter

Number

Designation

Engine 470.9, 471.9, 473.9 in model all
except code M8A (Air intake, from front)
Engine 936.9 in model 963, 964
except code M8A (Air intake, from front)

BA09.10-N-1002-01D

Bolt/nut, air intake pipe to bracket

Nm

20

Intake manifold

Number

Designation

Engine 470.9, 471.9, 473.9, 934.9, 936.9

BA09.20-N-1001-01E

Clamp, air intake hose to turbocharger

Nm

6

Turbocharger

Number

Designation

Engine 471.9

Engine 473.9

BA09.40-N-1005-02A

Screw/bolt, heat shield to exhaust gas turbocharger

Nm

25

25

Turbocharger

Number

Designation

Engine 470.9

Engine 471.9

BA09.40-N-1007-02A

Banjo bolt, oil pressure line to crankcase

M14x1.5

Nm

35

35

Turbocharger

Number

Designation

Engine 473.9

BA09.40-N-1007-02A

Banjo bolt, oil pressure line to crankcase

M14x1.5

Nm

35

Turbocompound system

Number

Designation

Engine 473.9

BA09.40-N-1014-03A

Screw/bolt, heat shield to turbine wheel/transmission housing

Nm

25

Turbocharger

Number

Designation

Engine 470.9

Engine 471.9

BA09.40-N-1022-02A

Banjo bolt, oil pressure line to turbocharger

M14x1.5

Nm

35

35

Turbocharger

Number

Designation

Engine 473.9

BA09.40-N-1022-02A

Banjo bolt, oil pressure line to turbocharger

M14x1.5

Nm

35

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