B07.16-0003-06
1 Injector
2 Sealing ring
3 Fastening rack
4 Bolt
5 Lock
6 Fuel return tubes
7 Connector
8 Injection tubes
9 Impact puller
10 Puller jaw
| Remove and install | ||
Danger! | Risk of explosion due to the fuel inflammation, Risk of intoxication due to inhalation or ingestion of fuel and Risk of injuries due to contact of the skin and eyes with the fuel | Avoid working close to open flames, as well as causing sparks, lighting bulbs and smoking. Store fuel only in correctly identified appropriate recipients and places. Wear protective clothes when working with fuel. | |
Danger! | Risk of explosion due to the fuel inflaming.Risk of injuries in the skin and eyes, due to jets of fuel | Remove the flammable items from the risk area. Do not carry out any works in systems which operate under pressure. | |
1 | Remove the head lid cover | ||
2 | Remove the injector tube (8) | ||
3 | Remove the connector (7) from the injector (1) | ||
4 | Press the locks (5) and remove the fuel return tubes (6) | The locks (5) remain in the injectors (1). If the lock had been removed from the injector, replace it by a new one. | |
5 | Remove the fastening bolt (4) and the rack (3) | Install: Replace the fastening bolt (4) . | |
| |||
6 | Remove the injectors (1) | Mark the injectors with regard to the cylinders. Procedure that permits, in the case of reutilization, that the injectors are installed in their original positions. | |
If it is difficult to remove the injectors, use the puller claw (10) instead of the fastening rack (3) and remove the injector (1) with the impact wrench (9). | |||
Impact puller. | |||
Puller claw | |||
Install: Replace the sealing ring (2). In order to assemble without tensioning the injection tubes, duly position the tubes before fastening the injectors, up to the prescribed torque. | |||
In the case of injectors reutilization, pay attention to the marks made during their removal. | |||
When one or more injectors are to be replaced, check the classification, and if necessary carry out the learning procedure at the engine electronic control unit (CR) using the Star Diagnosis . | |||
| Indications relative to the injectors | ||
7 | Clean the lodging in the cylinder head and the injector (1) | Before cleaning the injector's lodging, cover the hole to avoid the penetration of impurities in the engine's cylinders. User an appropriate brush and compressed air. | |
Round brass brush. | |||
Cylindric steel brush. | |||
Do not clean the injector's tip with the metallic brush, clean there only with fabric. | |||
Put a thin layer of special grease on the injector's body to facilitate its removal next time maintenance services are done. | |||
8 | Install in reverse order | ||
Danger! | Risk of accidents due to the automatic jerks with the engine in movement. Risk of injuries due to smashing or getting burned when intervening while the engine is starting up or when it is operating | Protect the vehicle from possible automatic sudden start Wear tight and closed work clothes. Do not touch the heated or moving parts. | |
9 | Check the tightness of the fuel system | ||
10 | Connect the Star Diagnosis, read the failures memory, delete | The stored failures possibly originated by disconnected cables or simulations during maintenance services must be deleted from the failures memory, after the works have finished. |
Common rail diesel injection (CDI)
Número | Denominação | Engine 612.983 | |||
BA07.16-B-1006-01A | Injector attachment support in the head | 1st stage | Nm | 7 | |
2nd stage | angular | 90 | |||
3rd stage | angular | 90 | |||
602 589 00 33 00
Impact puller
611 589 01 33 00
Puller jaw
611 589 00 68 00
Round (brass) brush.
668 589 00 68 00
Cylindric (steel) brush.
Produtos para reparos
Número | Denominação | Número de pedido |
BR00.45-B-1024-06A | Synthetic grease Urethyn E2 - DBL 6827.50 | A 001 989 42 51 |