1 | Screw/bolts |
2 | Intermediate gear |
3 | Hole |
4 | Gear |
5 | Gear |
6 | Plastic wedge |
P05.10-2399-06
Danger ! | Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating range of the mechanism when moving components. | |
| Remove | ||
1 | Remove timing case cover | ||
2 | Remove screw/bolt (1) | ||
3 | Pry off intermediate gear (2) using a suitable tool | ||
| Check | ||
4 | Check intermediate gear (2) for wear and damage; replace intermediate gear (2) if necessary | ||
| Install | ||
5 | Plug intermediate gear (2) into bores (3) | Only as far as the gear (5) is still not engaged. | |
6 | Pretension intermediate gear (2) | Tension gear (5) using a suitable plastic wedge (6) through applying short pressure counterclockwise and press at the same time in the bore (3). The gear (5) must be tensioned counterclockwise until the gears (4, 5) align with each other. | |
7 | Screw in screws/bolts (1) | Screw/bolt, intermediate gear to crankcase | |
8 | Check spring preload | The gear (5) must be zero clearance. | |
9 | Check basic position of the balance shafts | ||
If the basic position of the balance shafts are not coincident | |||
| |||
Set basic position of the balance shaft | |||
10 | Check basic setting of camshafts | ||
If the basic position of the camshafts is not correct | |||
| |||
Set basic position of camshafts | |||
11 | Install timing case cover |