Remove/install timing case cover

AR01.40-W-8000A

25.2.10

ENGINES 541.9 in MODEL 950, 952, 953, 954

ENGINES 542.9 in MODEL 950, 952, 954

W01.40-1013-06

1 Timing case cover

2 Constant throttle line

3 Engine vent hose

4.1 Full face gasket

4.2 Shaped gasket

5 Fuel pipe

6 Coolant line

8 Locking bush

9 Sealing ring

B16 Cylinder 1 TDC sensor

W01.40-0033-01

7  Hand pressure gun

Modification notes

6.2.97

Seal separation point on timing case and cylinder crankcase

Step 11 added

 	Remove/install
1	Remove turbocharger	Only for engine 541.9.	AR09.40-W-6020B
2	Remove charge air manifold		AR09.41-W-8681B
3	Remove charge air pipe	Only for engine 542.9.	AR09.41-W-1311B
4	Drain coolant partially		AR20.00-W-1142A
5	Remove both coolant lines (6) on compressor and cylinder crankcase	 Collect coolant that flows out
			*BA01.40-N-1005-01D
			*BA13.30-N-1001-01B
Danger!	Risk of explosion caused by ignition of flammable products, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel.	No fire, sparks, open flames or smoking. Only pour fuels into suitable and appropriately marked containers. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
6	Remove fuel line (5)		*BA47.25-N-1002-01B
			*BA47.25-N-1008-01B
			*BA47.25-N-1011-01B
7	Remove constant throttle line (2) on both sides		*BA01.50-N-1002-01A
			*BA01.50-N-1003-01A
8	Pull out TDC sensor for cylinder 1 (B16) at crankcase	 Installation: Replace sealing ring (9), press in the locking bush (8) and the TDC sensor for cylinder 1 (B16) all the way to the backstop.
9	Remove electrical line for top dead center sensor for cylinder 1 (B16) on timing case cover (1)
10	Detach crankcase ventilation hose (3) at crankcase ventilation (oil separator)
11	Remove timing case cover (1)	 Installation: Coat separating points at timing case and crankcase with sealing mass. Replace full face gasket (4.1) or profiled seal (4.2) and observe installation position.	*BR00.45-Z-1024-01A
		Observe tightening procedure for timing case cover (1).	AR01.40-W-8000-02A
			*BA01.40-N-1014-01D
			*000589012500
12	Install in the reverse order

 Cylinder crankcase, timing case cover, end cover

Number	Designation			Engine 541.9. 542.9


BA01.40-N-1005-01D	Banjo bolt, coolant line (compressor) to crankcase	M141.5	Nm	30
BA01.40-N-1014-01D	Bolt, timing case cover with oil separator to timing case and crankcase		Nm	25

 Constant throttle

Number	Designation		Engine 541.9, 542.9


BA01.50-N-1002-01A	Compressed-air line, constant throttle to banjo union	Nm	30
BA01.50-N-1003-01A	Compressed-air line, constant throttle to distributor piece	Nm	30

 Compressor (compressed air system)

Number	Designation		Engine 541.9, 542.9


BA13.30-N-1001-01B	Coolant line to compressor	Nm	35

Fuel pipes/hoses

Number	Designation			Engine 541.9. 542.9


BA47.25-N-1002-01B	Banjo bolt, fuel line to fuel pump	M161.5	Nm	50
BA47.25-N-1008-01B	Bolt, fixture of fuel line to timing case cover and timing case		Nm	25
BA47.25-N-1011-01B	Threaded connection between fuel lines		Nm	45

Hand pressure gun

000 589 01 25 00

Repair materials

Number	Designation	Order number
BR00.45-Z-1024-01A	Sealant/Dirko Transparent/Aminosilan	A 001 989 29 20

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