Remove/install lower crankcase section at removed engine

AR01.40-P-3200OLI

19.06.2020

Engine	654 in model 205
	except code M005 (Vehicles with 4MATIC/all-wheel drive)

Modification notes

18.06.2020

Screw/bolt, oil pan/lower crankcase section

Engine 654

BA01.40-P-1007-01X

Remove/install lower crankcase section at removed engine

1	Lower crankcase section
2	Bolts
3	Bolts
4	Seal

P01.40-2358-12

 Caution	Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil	Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers.	AS18.00-Z-0001-01A
Topical note	Notes on avoiding damage through contamination and foreign objects		AH00.00-P-5000-01A
 	Remove/install
1	Remove engine with transmission.		AR01.10-P-2401OLI
2	Remove transmission from engine.	Engine 654 in model 205 with transmission 725.0 except code M005 (Vehicles with 4MATIC/all-wheel drive)	AR27.10-P-0500OLI
		Engine 654 in model 205 with transmission 716.7 except code M005 (Vehicles with 4MATIC/all-wheel drive)	AR26.10-P-0020LWB
3	Attach engine to assembly stand.
	000 588 00 31 00 Assembly stand for cars		WS01.00-N-3028B
	000 588 00 31 02 Adapter		WS01.00-P-0088B
4	Remove front end cover with radial shaft sealing ring.		AR01.40-P-8922OLI
5	Remove oil pan.		AR01.45-P-7500OLI
6	Remove screws (2, 3) in reverse order of the tightening procedure.	Bolt plan for timing case cover	AR01.40-P-8000-01OLC
Topical note	Notes on threaded connections fastened using a tightening angle-based tightening process		AH00.00-P-0020-01A
		Tightening procedure for crankcase bottom section	AR01.40-P-3200-01OLC
		 Screw/bolt, oil pan/lower crankcase section	*BA01.40-P-1007-01X
7	Pry off crankcase lower section (1).	 Installation: Install new seal (4).
		 Installation: The pilot bushing must engage in the cutout in the lower crankcase section (1).
8	Clean sealing surfaces of the crankcase and crankcase lower section (1).		AR01.00-P-0050-01A
		Loctite 7063 (400 ml) cleaning spray	*BR00.45-Z-1046-04A
		Loctite 7200	*BR00.45-Z-1038-04A
9	Apply sealant to the sealing surfaces of the crankcase lower section (1) with a squeeze gun.
	Notes on applying sealant to bottom part of crankcase		AH01.40-P-1001-01OLC
		Sealant, Loctite 5970, 50 ml	*BR00.45-Z-1013-01A
		 Application gun	*112589002500
10	Install in the reverse order.

 Crankcase, timing case cover, end cover

Number	Designation					Engine 654
BA01.40-P-1007-01X	Screw/bolt, oil pan/lower crankcase section	to timing case cover	M8		Nm	20
		to crankcase	M6	Stage 1	Nm	1
				Stage 2	Nm	10
			M8	Stage 1	Nm	20
				Stage 2	°	90

112 589 00 25 00

Application gun

Repair materials

Number	Designation	Order number
BR00.45-Z-1013-01A	Sealant, Loctite 5970, 50 ml	A 003 989 98 20 10
BR00.45-Z-1038-04A	Loctite 7200	Henkel AG & Co. KGaA http://www.loctite.de
BR00.45-Z-1046-04A	Loctite 7063 (400 ml) cleaning spray	A 001 986 71 71 09

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