AP18.00-P-0101A | Engine oil and filter change | 10.5.12 |
ENGINES 102.964 in MODEL 460
ENGINES 102.981 in MODEL 460, 461.219
ENGINES 102.987 in MODEL 460
ENGINES 110 in MODEL 460
ENGINES 115 in MODEL 460
ENGINES 602.930 in MODEL 460
ENGINES 616 in MODEL 460
ENGINES 617 in MODEL 460
ENGINES 102.979 in MODEL 461.227 /229 /238 /239 /249
ENGINES 102.996 in MODEL 461.227 /229 /238 /239 /249 /266 /267
ENGINES 102.997 in MODEL 461.217
ENGINES 602.983 in MODEL 461.321 /322 /326 /327 /335 /336 /365 /366
ENGINES 602.939 in MODEL 461.401 /402 /405
ENGINES 602.94 in MODEL 461.323 /328 /329 /337 /338 /341 /367 /368 /403 /404 /450 /451 /452 /454 /455 /458 /459
ENGINES 102.965 in MODEL 463.200 /220 /221
ENGINES 102.989 in MODEL 463.204 /224 /225
ENGINES 103 in MODEL 463.207 /227
ENGINES 104 in MODEL 463.208 /230 /231
ENGINES 117 in MODEL 463.228
ENGINES 602.931 in MODEL 463.304 /324 /325
ENGINES 603 in MODEL 463.300 /307 /320 /321 /327 /328
ENGINES 606 in MODEL 463.308 /330 /331
| Remove | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
Danger! | Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | |
| Notes on avoiding damage through contamination and foreign objects | ||
1 | Check oil dipstick | ENGINE 110 in MODEL 460 | |
2 | Allow engine to warm up until coolant and engine oil have reached operating temperature | ||
3 | Open engine hood and move to vertical position | Model 461, 463 | |
Model 460 | |||
4 | Empty oil filter housing and remove oil filter element | Engine 102 | |
Engine 103, 104 | |||
Socket wrench bit | |||
ENGINE 110 in MODEL 460 | |||
Engine 115 in model 460 | |||
Engine 117 in model 463 | |||
Engine 602, 603, 616, 617 | |||
Engine 606 in model 463 | |||
5 | Suction off engine oil | When extracting the engine oil, except engine 102, 110, 115, 117, 616, 617 | |
In order to extract all of the engine oil, the vehicle must be horizontal and a waiting time of at least 5 min must be observed after switching off the engine. Any quantity of oil remaining in the engine will result in overfilling after pouring in the specified oil change quantity. This can then result in damage to the engine and catalytic converter. | |||
Engine oil extractor - mobile | |||
6 | Remove drain screw and drain engine oil | When draining the engine oil by removing the drain screw. | |
In order to drain all of the engine oil, the vehicle must be horizontal and the drain bore must be left open for at least 5 min. Any quantity of oil remaining in the engine will result in an excess amount of oil being recorded after filling with the specified oil change quantity, which in turn may result in damage to the engine and the catalytic converter. | |||
Box wrench | |||
| Install | ||
7 | Tighten drain screw | After draining the engine oil by removing the drain screw. | |
Replace sealing ring. | |||
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Box wrench | |||
8 | Install oil filter element | Install new sealing rings. | |
Engine 102 | |||
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Engine 103, 104 | |||
Engine 103 | |||
Engine 104 | |||
Socket wrench bit | |||
ENGINE 110 in MODEL 460 | |||
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Engine 115 in model 460 | |||
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Engine 117 in model 463 | |||
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Engine 602, 603, 616, 617 | |||
Engine 602, 603 | |||
Engine 616, 617 | |||
Engine 606 in model 463 | |||
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9 | Pour in engine oil | Use only approved engine oils. | |
| Service Information: Engine oil change | Model 463 with engine 102, 103, 104, 117, 602, 603, 606 * Not for USA, Japan | |
Engine 102, 110, 115 in model 460 | |||
Engine 602, 616, 617 in model 460 | |||
Engine 102, 602 in model 461 | |||
Engine 102, 103, 104, 117 in model 463 | |||
Engine 602, 603, 606 in model 463 | |||
| Specified and approved quality grades and viscosity classes conforming to SAE at enduring low outside temperatures | * not for USA | |
| Notes concerning extension of the oil change interval | ||
10 | Conduct engine test run and check engine for leaks | Do not increase engine rpm until 10 seconds after starting the engine. Engine damage may occur otherwise. | |
11 | Turn off engine | ||
12 | Check engine oil level with the oil dipstick approx. 5 minutes after switching off the engine which is at operating temperature, correct if necessary | Insert oil dipstick up to the end stop in the guide tube and maintain length of stay of a least 3 s. | |
13 | Close engine hood | Model 461, 463 | |
Model 460 | |||
14 | Reset service indicator | Model 461.304/305/ 333/334/340/343/344 /346/371/391/392 | |
Model 463 as from model year 2008 | |||
Model 463 up to model year 2008 | |||
Model 460 |
Oil pan
Number | Designation | Engine 102 | Engine 103 | Engine 104 | Engine 110 | ||
BA01.45-P-1003-01A | Oil drain screw to oil pan | M12 | Nm | - | 25 | 25 | 40 |
M14 | Nm | 25 | 25 | 30 | - | ||
Oil pan
Number | Designation | Engine | Engines 601, 602 except 602.982, 603 except 603.913/ 963. | Engine 604, 605, 606 | Engine | ||
BA01.45-P-1003-01A | Oil drain screw to oil pan | M12 | Nm | 40 | 30 | 30 | 40 |
M14 | Nm | - | 25 | 30 | - | ||
Engine lubrication, oil filter
Number | Designation | Engine 601, 602 except 602.982 | Engine 603 | Engine 606 | ||
BA18.20-P-1001-01A | Oil filter cover fixing nut | Nm | 25 | 25 | 25 | |
BA18.20-P-1003-01A | Oil filter screw cap | Nm | 25 | - | 25 | |
Engine lubrication, oil filter
Number | Designation | Engine 102 | Engine 103 | Engine 104 | |
BA18.20-P-1001-01B | Spin-on filter | Nm | 25 | 20 | - |
BA18.20-P-1002-01B | Oil filter screw cap | Nm | - | - | 25 |
Oil filter
Number | Designation | Engine 110 | Engine 115 | Engine 117 | |
BA18.20-P-1001-01C | Screw for the oil filter pot | Nm | 35 | 43 | - |
BA18.20-P-1002-01C | Center screw of oil filter cover | Nm | - | - | 25 |
Engine lubrication, oil filter
Engine lubrication
Number | Designation | Engine 102.964/981/987 | Engine | Engine | ||
BF18.00-P-1001-01C | Engine oil | Filling capacity | Liters | 6.2 | 7.5 | 5.5 |
Specifications for Operating Fluids | Sheet | |||||
Sheet | ||||||
Sheet | ||||||
Engine lubrication
Number | Designation | Engine | Engine 616.936/938/941 | Engine | ||
BF18.00-P-1001-01D | Engine oil | Filling capacity | Liters | 7.0 | 6.5 | 7.0 |
Specifications for Operating Fluids | Sheet | |||||
Sheet | ||||||
Sheet | ||||||
Sheet | ||||||
Sheet | ||||||
Sheet | ||||||
Sheet | ||||||
Engine lubrication
Number | Designation | Engine 102.979/981/996/997 | Engine 602.938/939/ 942/946/947/983 | ||
BF18.00-P-1001-01E | Engine oil | Filling capacity | Liters | 6.2 | 7.0 |
Specifications for Operating Fluids | Sheet | - | |||
Sheet | - | ||||
Sheet | - | ||||
Sheet | |||||
Sheet | |||||
Sheet | |||||
Sheet | - | ||||
Engine lubrication
Number | Designation | Engine 102.965/989 | Engine | Engine | ||
BF18.00-P-1001-01F | Engine oil | Capacity (oil and filter change) | Liters | 5.8 | 6.5 | 8.5 |
Specifications for Operating Fluids | Sheet | |||||
Sheet | ||||||
Sheet | ||||||
Engine lubrication
Number | Designation | Engine | ||
BF18.00-P-1001-01F | Engine oil | Capacity (oil and filter change) | Liters | 8.25 |
Specifications for Operating Fluids | Sheet | |||
Sheet | ||||
Sheet | ||||
Engine lubrication
Number | Designation | Engine 602.931/983 | Engine | Engine | ||
BF18.00-P-1001-01G | Engine oil | Filling capacity | Liters | 7.0 | 8.0 | 8.8 |
Specifications for Operating Fluids | Sheet | |||||
Sheet | ||||||
Sheet | ||||||
Sheet | ||||||
Sheet | ||||||
Sheet | ||||||
Sheet | ||||||
Engine lubrication
Number | Designation | Engine | Engine | ||
BF18.00-P-1001-01G | Engine oil | Filling capacity | Liters | 8.0 | 8.0 |
Specifications for Operating Fluids | Sheet | ||||
Sheet | |||||
Sheet | |||||
Sheet | |||||
Sheet | |||||
Sheet | |||||
Sheet | |||||
103 589 02 09 00
117 589 02 07 00
Box wrench
Wrench socket
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