Modification notes |
28.06.2019 | Base data address BA60.30-N-1070-01P added | Operation step 8 | AN60.30-S-0025-02P |
28.06.2019 | Base data address BA60.30-N-1070-01P added | Operation step 12 | |
28.06.2019 | Method change, operation step added | Operation Step 3 | |
28.06.2019 | Method change, info record change | Operation step 19 | |
14.11.2019 | Order information A 470 741 01 00 dropside seal added | Parts ordering note | |
14.11.2019 | Order information A 470 851 20 00 platform cover seal kit added | Parts ordering note | |
20.12.2019 | Method supplement, picture S60.30-A080-09 with operation steps, added | Operation steps 4, 5, 6, | AN60.30-S-0025-01P |
20.12.2019 | Method supplement, notes added | Operation step 37 | AN60.30-S-0025-01P |
20.12.2019 | Method supplement, info extended | Step 4 | |
20.12.2019 | Method supplement, picture S60.30-A083-08 with operation step, added | Operation step 14 |
1 | Platform cover |
S60.30-0155-06
31 | Bolts |
S60.30-0172-01
S60.30-A051-08
1 | Platform cover | 15 | Serial number |
1 | Platform cover |
2 | Hinge bolt |
3 | Hinge |
4 | Sealing rail |
S60.30-0156-06
1 | Platform cover |
3 | Hinge |
5 | Bolts |
S60.30-0157-06
S60.30-0158-09
1 | Platform cover | 6 | Gas-filled strut | 7 | Mounting bolts |
S60.30-0159-09
1 | Platform cover | 10 | Shims | 13 | Dust caps | ||
8 | Locking arm | 11 | Mounting rail | c | Dimension (9 mm) | ||
9 | Nuts |
S60.30-0193-08
Shown without truckbed liner (figure A) and with truckbed liner (figure B) |
14 | Protective cover |
S60.30-A083-08
Shown on right side of vehicle |
4 | Sealing rail | 22 | Side paneling |
1 | Platform cover |
41 | Lamp |
42 | Switches |
43 | Lens |
44 | Batteries |
S60.30-A053-06
Warning | Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | |
General note on listed repair materials | |||
| Remove | ||
1.1 | Remove screws (31). | Model 470, 471 | |
Dispose of screws (31). | |||
1.2 | Remove rear window protective grille. | Model 470, 471 | |
| |||
Dispose of rear window protective grille. | |||
| Install | ||
2 | Retrofit platform inlay. | If the platform inlay is retrofitted at the same time. | |
Do not install truckbed liner yet. | |||
3 | Note down serial number (15). | The serial number (15) is located in the shown position. | |
4 | Prepare platform cover (1) for installation. | ||
Topical note | General notes on touch-up applicators and paint spray cans | ||
Commercially available devices/tools | |||
Bolt, sealing rail to front dropside | |||
Bolt, rail for platform cover to platform | |||
Bolt/mounting bolt, rail for platform cover to fastening clamp | |||
Black seam seal 300 ml | |||
Thread locking agent, Loctite 243 (10 ml) | |||
Tape primer/bonding agent 94 | |||
Cleaner | |||
Primer stick | |||
5 | Retrofit truckbed liner. | If the platform inlay is retrofitted at the same time. | |
6 | Install protective covers (14), as shown, on dropside. | Model 470, 471without retrofitted truckbed liner | |
7 | Install platform cover (1). | To do this, position hinges (3) of platform cover (1) on cutout (arrow a) of sealing rail (4) and install hinge bolts (2) as shown. | |
8 | Engage hinge pins (2) in cutout (arrow b) at sealing rail (4). | ||
9 | Center platform cover (1). | | |
To do this, loosen bolts (5) and move platform cover (1) until platform cover (1) is center aligned with platform paneling. Then tighten screws (5). | |||
Screw, hinge to platform cover | |||
10 | Clip pneumatic springs (6) into respective mounting bolts (7). | Helper required. | |
11 | Secure locking arms (8) with nuts (9) and washers (10) to assembly rails (11). | Comply with dimension (c). | |
Nut, mounting frame bow to platform cover rail | |||
Box wrench bit | |||
12 | Adjust locking mechanism of platform cover (1). | ||
Nut, mounting frame bow to platform cover rail | |||
Screw, lock to platform cover | |||
Box wrench bit | |||
13 | Install dust caps (13). | ||
14 | Seal respective gap (arrow M) between the sealing rails (4) and the respective side paneling (22) on the right and left side of the vehicle with silicone sealing compound. | Silicone sealant | |
15 | Retrofit dropside seal. | ||
Retrofit batteries (44) for lamp function | |||
16 | Remove diffuser lens (43) at lamp (41) of platform cover (1). | To do this, set switch (42) to the "OFF" position and release lock in the direction of the arrow (arrow D). | |
17 | Retrofit batteries (44) in lamp (41) of platform cover (1). | Correct alignment of batteries (44) is shown via stamping in lamp (41). | |
18 | Install diffuser lens (43) in lamp (41) of platform cover (1). | Locking mechanism must engage in lamp (41). | |
| Check | ||
19 | Check lamp (41) of platform cover (1) for proper operation. | For this purpose, set switch (42) to "DOOR" position. | |
20 | Enter special equipment with noted serial number (15) in Vehicle Documentation (VeDoc). | Designation of corresponding special equipment: code Y1P (hardcover). | |
Attach noted serial number (15) and note "Platform cover as per AN60.30-S-0025P retrofitted" under field organization texts for design group 60. | |||
21 | Hand over general operating permit of platform cover (1) to customer. | If there is no general operating permit, it can be downloaded from the "ODUS" (XENTRY Portal) system and printed. |
000 589 75 03 00
Box wrench bit
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
BR00.45-Z-1025-04A | Cleaner | A 005 989 19 71 |
BR00.45-Z-1028-01A | Silicone sealant | Use corresponding commercially available repair materials. |
BR00.45-Z-1107-01A | Black seam seal 300 ml | A 005 989 63 20 |
BR00.45-Z-1133-02A | Thread locking agent, Loctite 243 (10 ml) | A 613 989 09 71 09 |
BR00.45-Z-1184-02A | Tape primer/bonding agent 94 | 3MDeutschland GmbH |