Retrofit retarder

AN43.40-D-0001TS

Retrofit retarder

29.06.2020

Model	907.1
	with code BR9 (Provision for fitting Telma retarder)
	with code IR6 (Wheelbase 4325 mm, overhang 1615 mm)
	with code IT5 (5.0 tonner)
Model	907.2
	with code BR9 (Provision for fitting Telma retarder)
	with code IR6 (Wheelbase 4325 mm, overhang 1615 mm)
	with code IT5 (5.0 tonner)
Model	907.6
	with code BR9 (Provision for fitting Telma retarder)
	with code IR6 (Wheelbase 4325 mm, overhang 1615 mm)
	with code IT5 (5.0 tonner)
Model	907.6
	with code BR9 (Provision for fitting Telma retarder)
	with code IR7 (Wheelbase 4325 mm, overhang 2015 mm)
	with code IT5 (5.0 tonner)

Modification notes

24.01.2020	Order routine for retarder supplement changed	Parts ordering note
26.06.2020	General information on adaptation of exhaust system added.	Operation step 7

Shown on model 907.655

1	Retarder
2	New propeller shafts

D43.40-A014-06

 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Remove
1	Detach ground line of on-board electrical system battery.
			AR54.10-D-0029TS
2	Detach ground line from additional battery.
		Model 907.1/2/6 with code E2M (Auxiliary battery for retrofit consumers, engine compartment)	AR54.10-D-0004TSR
		Model 907.1/2/6 with code E2I (Auxiliary battery for retrofit consumers, vehicle interior)	AR54.10-D-0004TS
3	Disconnect ground line of auxiliary battery for park pawl emergency shift mode.	Model 907.1/2/6 with code G42 (7G-TRONIC PLUS)
			AR54.10-D-0026TSR
4	Raise vehicle.
Topical note	Special instructions for lifting and supporting vehicle		AH00.60-N-0100-01TS
			AR00.60-D-1000-04TS
5	Remove propeller shaft.
			AR41.10-D-0050TS
		 The removed propeller shaft is no longer required and must be handed over to the customer or disposed of properly following consultation with the customer.
	Install
6	Retrofit heat shield.		AN43.40-D-0001-03TS
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
 Warning	Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.	No parts of the body or limbs should be within the operating area of mechanical components when moving components.	AS00.00-Z-0009-01A
7	Retrofit retarder (1).
Topical note	General notes on touch-up applicators and paint spray cans		AH98.00-P-9409-06A
	000 588 11 62 00 Major assembly mount		WS01.00-P-0092B
	000 588 10 62 00 Support plate		WS26.00-P-3309B
			AN43.40-D-0001-02TS
		 Model 907 with code K60 (Straight, rearward-pointing exhaust) or code KA3 (Straight at side in front of left rear axle) On vehicles with code K60 (Straight, rearward-pointing exhaust) or code KA3 (Exhaust at side in front of left rear axle), the exhaust system must be adapted. To do so, observe the details of the current Van Body Equipment Mounting Directive in chapter "6.3.3 Exhaust system". https://bb-portal.Mercedes-Benz.com/de
		 Model 907.1/2/6Nut, electric line to eddy current brake control unit	*BA43.40-N-1010-02TSR
		 Model 907.1/2/6Screw, eddy current brake elastomer bearing bracket to underbody	*BA43.40-N-1001-02TSR
		 Model 907.1/2/6Nut of screw, eddy current brake holder to eddy current brake elastomer bearing holder	*BA43.40-N-1002-02TSR
		Cleaner	*BR00.45-Z-1025-04A
		Seam seal, sprayable and easy to apply	*BR00.45-Z-1134-01A
8	Install new propeller shafts (2).		AN41.10-D-0001-01TS
Topical note	Notes on threaded connections fastened using a tightening angle-based tightening process		AH00.00-P-0020-01A
Topical note	Notes on installing propeller shaft		AH41.10-N-0001-01TS
		 Model 907.1/2/6 except code G42 (7G-TRONIC PLUS)Screw, propeller shaft to output flange of transmission/transfer case	*BA41.10-N-1001-01TS
		 Model 907.1/2/6 with code G42 (7G-TRONIC PLUS)Screw, flex disk to transmission output flange	*BA41.10-N-1003-01TS
		 Bolt, propeller shaft intermediate bearing to frame	*BA41.40-N-1001-02TS
		 Model 907.1/2/6Nut, propeller shaft to eddy current brake flange	*BA43.40-N-1003-02TSR
		 Screw, propeller shaft to rear axle differential drive flange	*BA41.10-N-1002-01TS
9	Install check strap.
			AR41.10-D-0050-01TS
		 The number of check straps can vary depending on the wheelbase.
		 Bolt, check strap to frame	*BA41.10-N-1004-01TS
10	Install in the reverse sequence.	 Operation steps 4 to 1.
11	Enter special equipment into on-line vehicle data card.	 Designation of affected special equipment: code O01 (Retarder retrofitted) and code PB2 (Master code for VMC retarder)
		 Remove code BR9 (Pre-installation for eddy current brake).
		 Attach note "Retarder retrofitted as per AN43.40-D-0001TS" under field organization texts to KG43.
12	Carry out SCN coding on electronic ignition lock control unit (EZS).
			AR54.21-D-0015TS
		 Under the "Control unit adaptations" menu item follow the instructions for "SCN coding".
		 Do not yet remove vehicle diagnosis system.
13	Perform SCN coding on ESP® control unit.
			AR54.21-D-0015TS
		 Under the "Control unit adaptations" menu item follow the instructions for "SCN coding".
		 Do not yet remove vehicle diagnosis system.
14	Perform SCN coding on parameterizable special module (PSM) control unit.
			AR54.21-D-0015TS
		 Under the "Control unit adaptations" menu item follow the instructions for "SCN coding".
		 Do not yet remove vehicle diagnosis system.
15	Carry out SCN coding on instrument cluster (IC) control unit.
			AR54.21-D-0015TS
		 Under the "Control unit adaptations" menu item follow the instructions for "SCN coding".
16	Perform function check on retarder (1) via a test drive.

 Propeller shaft

Number	Designation				Model 907 except code G42
BA41.10-N-1001-01TS	Screw, propeller shaft to output flange of transmission/transfer case	M10x1	Stage 1	Nm	40
			Stage 2	°	60
		M12x1.5	Stage 1	Nm	40
			Stage 2	°	60

 Propeller shaft

Number	Designation				Model 907 except code G42
BA41.10-N-1002-01TS	Screw, propeller shaft to rear axle differential drive flange	M10x1	Stage 1	Nm	40
			Stage 2	°	60

 Propeller shaft

Number	Designation				Model 907 with code G42
BA41.10-N-1003-01TS	Screw, flex disk to transmission output flange	M10x1	Stage 1	Nm	-
			Stage 2	°	-
		M12x1.5	Stage 1	Nm	66
			Stage 2	°	55

 Propeller shaft

Number	Designation		Model 907 except code G42
BA41.10-N-1004-01TS	Bolt, check strap to frame	Nm	70

 Propeller shaft intermediate bearing

Number	Designation			Model 907
BA41.40-N-1001-02TS	Bolt, propeller shaft intermediate bearing to frame	M12x1.5	Nm	135

 Eddy current brake

Number	Designation		Model 907 except code O01 (Retarder retrofitted.) except code PB2 (Mastercode retarder VMC)
BA43.40-N-1001-02TSR	Screw, eddy current brake elastomer bearing bracket to underbody	Nm	18

 Eddy current brake

Number	Designation		Model 907 except code O01 (Retarder retrofitted.) except code PB2 (Mastercode retarder VMC)
BA43.40-N-1002-02TSR	Nut of screw, eddy current brake holder to eddy current brake elastomer bearing holder	Nm	65

 Eddy current brake

Number	Designation		Model 907 except code O01 (Retarder retrofitted.) except code PB2 (Mastercode retarder VMC)
BA43.40-N-1003-02TSR	Nut, propeller shaft to eddy current brake flange	Nm	70

 Eddy current brake

Number	Designation			Model 907 except code O01 (Retarder retrofitted.) except code PB2 (Mastercode retarder VMC)
BA43.40-N-1010-02TSR	Nut, electric line to eddy current brake control unit	M6	Nm	5
		M8	Nm	12

Repair materials

Number	Designation	Order number
BR00.45-Z-1025-04A	Cleaner	A 005 989 19 71
BR00.45-Z-1134-01A	Seam seal, sprayable and easy to apply	A 002 989 63 98

Parts ordering note

Part no.	Designation	Quantity
A 907 430 28 00	Retarder installation kit	1
N 000000 000925	Screw	6
A 000 546 19 30	Corrugated tube	1
N 916016 028202	Clip	1
N 000000 003765	Screw	1
N 000000 008272	Nut	1
A 907 410 53 00	Front propeller shaft (for code G42 (7G-TRONIC PLUS))	1
A 907 410 54 00	Front propeller shaft (for code GD8 (6-speed manual transmission, ECO Gear 360))	1
A 907 410 55 00	Front propeller shaft (for code GD9 (6-speed manual transmission, ECO Gear 480))	1
A 002 990 68 03	Screws (for code G42 (7G-TRONIC PLUS))	4
N 000000 007032	Screws (for code GD8 (6-speed manual transmission, ECO Gear 360) or code GD9 (6-speed manual transmission, ECO Gear 480))	4
A 907 410 52 00	Rear propeller shaft	1
N 000000 007445	Bolts	4
N 000000 007445	Bolts	4
	Retarder supplement (send request for retarder supplement, specifying required language, to following email address: [email protected])	1

เอกสารที่อ้างถึง