Removing, installing side wall frame reinforcing pillar between C and D pillar

AR63.20-D-0850A

Removing, installing side wall frame reinforcing pillar between C and D pillar

25.5.98



Removing



General notes on body repair

All models



The repair description also applies to the left side of the vehicle accordingly

1

Disconnect ground cable of battery

2

Remove detachable body components in the repair area

3

Cover all detachable body components remaining in repair area

Tarpaulin (fire-proof)

*WH58.30-Z-1001-40A

4

Removing lower section of side wall paneling

AR63.10-D-0745A

5

Removing upper section of side wall paneling

AR63.10-D-0755A

6

Removing side wall frame reinforcing pillar (1, 2, 4)

Depending on damage.

AR63.20-D-0850-01A

Spot weld cutter

*201589005100

 Spot weld loosening tool Vario Drill WS 91

*WH58.30-Z-1006-01A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Mill open spot welds

AR64.20-D-0002A

7

Straighten connecting plates, grind off and coat with zinc dust paint

Zinc dust paint which can be spot welded

8

Prepare side wall frame reinforcing pillar (1, 2, 4)

AR63.20-D-0850-02A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Zinc dust paint which can be spot welded

9

Fit, side wall frame reinforcing pillar (1, 2, 4) straighten and fix in place using clamping pliers



Installing

Danger!

The high voltage used for arc welding presents a lethal hazard. Risk of explosion when welding near extremely flammable materials. Risk of injury from weld spatter and UV light when welding. Risk of poisoning if welding gasses are inhaled

Use insulating mats. Wear protective clothing, safety glasses and safety mask. Keep flammable substances away from the danger zone. Use evacuation system.

AS00.00-Z-0007-01A

10

Installing side wall frame reinforcing column (1, 2, 4)

AR63.20-D-0850-03A

Inert gas welding device

*WE58.40-Z-1001-02A



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A



General notes on welding

Models 638, 667, 668, 670, 901, 902, 903, 904

AH60.00-N-0005-01A

11

Grind off protruding welding material

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

12

Installing lower section of side wall paneling

AR63.10-D-0745A

13

Installing upper section of side wall paneling

AR63.10-D-0755A

14

Vacuum out hollow cavities

 Metal chips and grinding dust in hollow cavities can lead to corrosion damage.

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

15

Clean repaired areas and prime with MB primer/filler

16

Supplement standard seals with MB body sealant

MB body sealant for sealing seams (suitable for painting)

17

Supplement standard underfloor protection with MB permanent underfloor protection agent

18

Paint area repaired and adjacent surfaces

19

Supplement hollow cavity preservation

20

Install detachable body components removed

21

Reconnect ground lead to battery

Number

Designation

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1004-20A

Hot-air gun

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner