AR63.10-D-0755A | Removing, installing top member of side wall paneling | 2.6.98 |
MODELS 667.35, 668.35, 670.35 /45
L63.10-0007-06
1 Drip rail covering
2 Side wall flange
3 Side wall paneling top member
| Removing | ||
| General notes on body repair | All models | |
| The repair description also applies for use on the left-hand side of the vehicle | ||
1 | Disconnect ground cable of battery | ||
2.1 | Remove sliding door | Except vehicles with CODE (T93) deletion of loading-compartment sliding door | |
3 | Remove drip rail covering (1) | ||
4 | Remove detachable body components in the repair area | ||
5 | Cover all detachable body components that remain in the area to be repaired | Tarpaulin (fireproof) | |
6 | Remove side wall paneling top member (3) | ||
Spot weld cutter | |||
Drill (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
Hot-air gun | |||
Bore welding points | |||
7 | Prepare connecting plate on vehicle for installation of side wall paneling | ||
Spot welder | |||
Zinc dust paint which can be spot welded | |||
8 | Prepare side wall paneling top member (3) for installation | Except vehicles CODE (T93) deletion of loading-compartment sliding door | |
Vehicles with CODE (T93) deletion of loading-compartment sliding door | |||
Hole punch, 6 mm | |||
Angular grinder (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
Zinc dust paint which can be spot welded | |||
| Installing | ||
Danger! | The high voltage used for arc welding presents a lethal hazard. Risk of explosion through welding in vicinity of highly flammable materials. Injury hazard from welding spatter and UV light while welding. Risk of poisoning if welding gases are inhaled | Use insulating mats. Wear protective clothing, eye protection and masks. Remove all highly-flammable material from the danger zone. Use evacuation system. | |
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | |
| General notes on welding | Models 638, 667, 668, 670, 901, 902, 903, 904 | |
9 | Mount clamping device for side wall paneling | ||
Inert gas welding equipment | |||
| Clamping device for side wall paneling | ||
10 | Install side wall paneling top member (3) | Except vehicles CODE (T93) deletion of loading-compartment sliding door | |
Vehicles with CODE (T93) deletion of loading-compartment sliding door | |||
Clamping pliers | |||
Inert gas welding equipment | |||
11 | Sand down any residue welding material | When grinding off the protruding welding material make sure that the grinding area does not become too strongly heated. | |
Straight grinder (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
12 | Remove clamping device for side wall paneling | ||
Angular grinder (electric/pneumatic) | |||
13 | Vacuum cavities | Metal filings or metallic grinding dust in cavities can lead to corrosive damage. | |
Wet/dry vacuum cleaner | |||
14 | Clean areas repaired and prime with MB priming filler | ||
15 | Supplement standard seals with MB body sealant | MB body sealant for sealing seams (suitable for painting) | |
16 | Supplement standard underfloor protection with MB permanent underfloor protection agent | ||
17 | Glue side wall paneling top and bottom members together | ||
18 | Paint area repaired and adjacent surfaces | ||
19 | Glue side wall paneling top member (3) and side wall flange (2) together | Adhesives | |
20 | Supplement hollow cavity preservation | ||
21 | Install drip rail covering (1) | ||
22.1 | Install sliding door | Except vehicles with CODE (T93) deletion of loading-compartment sliding door | |
23 | Install detachable body components removed | ||
24 | Reconnect ground lead to battery |
201 589 00 51 00
Spot weld cutter
Commercially available tools
Number | Designation | |
WH58.30-Z-1001-02A | Hole punching pliers, dia. 6 mm. | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1004-20A | Hot-air gun | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1009-02A | Adhesives | A 004 989 05 71 |
Связанные документы
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