Bleed brake system

AR42.10-D-0010A

Bleed brake system

18.11.09

Bleed brake system

Danger!

Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A



Brake fluid notes

All models

AH42.50-P-0001-01A



Notes on bleeding brake system

Model 901, 902, 903, 904, 905, 690.6

AH42.10-N-0002-01A



Notes on repairs to brake system

All models

AH42.00-P-0003-01A

1.1

Bleed brake system with bleeder unit

Model 901, 902, 903, 690.611/63/64,

Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)

AR42.10-D-0010-03A

Model 904, 905, 690.612/613 except code BB0 Antilock brake system (ABS)

AR42.10-D-0010-03B

 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.

 If the brake is still too soft after bleeding (air in system), repeat bleeding operation with additional pumping of pedal. Refer to:

Bleed brake system with bleeder unit and with manual assistance

Model 901, 902, 903, 690.611/63/64,

Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)

AR42.10-D-0010-05A

Model 904, 905, 690.612/613 except code BB0 Antilock brake system (ABS)

AR42.10-D-0010-05B



*BA42.10-N-1002-10A



*BA42.10-N-1003-12A

Bleeder unit, pneumatic

Bleeder unit, electric

1.2

Bleed brake system manually

Model 901, 902, 903, 690.611/63/64,

Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)

AR42.10-D-0010-04A

Model 904, 905, 690.612/613 except code BB0 Antilock brake system (ABS)

AR42.10-D-0010-04B

 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.

Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)

 If the brake is still too soft after bleeding (air in hydraulic unit), repeat bleeding operation with HHT/STAR DIAGNOSIS.

Refer to:

Bleed brake system manually with HHT/ STAR DIAGNOSIS

AR42.10-D-0010-06A



*BA42.10-N-1002-10A



*BA42.10-N-1003-12A

Handheld tester (HHT)

Test cable (multiplexer)

Commercial vehicle test module

Adapter cable for diagnostic socket

14-pin

STAR DIAGNOSIS Compact diagnostic system for commercial vehicles

STAR DIAGNOSIS connecting cable

16-pin

1.3

Bleed brake system with bleeder unit and with manual assistance

Model 901, 902, 903, 690.611/63/64,

Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)

AR42.10-D-0010-05A

Model 904, 905, 690.612/613 except code BB0 Antilock brake system (ABS)

AR42.10-D-0010-05B

 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.

Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)

 Should after bleeding, the brake still be too soft (air in the hydraulic assembly), repeat the bleeding using the HHT/STAR DIAGNOSIS and additional pedal pumping. Refer to:

Bleed brake system with HHT/ STAR DIAGNOSIS, bleeder unit and additional manual assistance

AR42.10-D-0010-07A



*BA42.10-N-1002-10A



*BA42.10-N-1003-12A

Handheld tester (HHT)

Test cable (multiplexer)

Commercial vehicle test module

Adapter cable for diagnostic socket

14-pin

STAR DIAGNOSIS Compact diagnostic system for commercial vehicles

STAR DIAGNOSIS connecting cable

16-pin

Bleeder unit, pneumatic

Bleeder unit, electric

1.4

Bleed brake system manually with HHT/ STAR DIAGNOSIS

Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)

AR42.10-D-0010-06A

 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.



*BA42.10-N-1002-10A



*BA42.10-N-1003-12A

Handheld tester (HHT)

Test cable (multiplexer)

Commercial vehicle test module

Adapter cable for diagnostic socket

14-pin

STAR DIAGNOSIS Compact diagnostic system for commercial vehicles

STAR DIAGNOSIS connecting cable

16-pin

1.5

Bleed brake system with HHT/ STAR DIAGNOSIS, bleeder unit and additional manual assistance

Model 901, 902, 903, 904, 905, 690.6 with code BB0 Antilock brake system (ABS)

AR42.10-D-0010-07A

 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.



*BA42.10-N-1002-10A



*BA42.10-N-1003-12A

Handheld tester (HHT)

Test cable (multiplexer)

Commercial vehicle test module

Adapter cable for diagnostic socket

14-pin

STAR DIAGNOSIS Compact diagnostic system for commercial vehicles

STAR DIAGNOSIS connecting cable

16-pin

Bleeder unit, pneumatic

Bleeder unit, electric

2

Check fluid level in reservoir and correct if necessary



Hydraulic brake system - check fluid level, correct if necessary

AP42.50-D-4210A

3

Check brake system for leaks

Number

Designation

Model 690.6

Models
901, 902, 903

Model 904

Model 905

BA42.10-N-1002-10A

Bleed screw to brake caliper

M101

Nm

16

16

16

16

Number

Designation

Model
690.6

Model
901, 902

Model
903

BA42.10-N-1003-12A

Bleed screw to brake caliper

M101

Nm

16

16

16

Number

Designation

Model
904

Model
905

BA42.10-N-1003-12A

Bleed screw to brake caliper

M101

Nm

16

16