Remove, install poly V-belt

AR13.22-P-1202TZ

Remove, install poly V-belt

12.4.06



Remove

 Danger!

Risk of death caused by being drawn into rotating vehicle parts

Do not insert your hand into rotating parts.
Wear closed and snug-fitting work clothes.
Secure area of rotating vehicle components against unauthorized access.

AS00.00-Z-0004-01A

 Danger!

Risk of injury caused by moving parts that can pinch, crush or, in extreme cases even sever extremities.

Keep body parts and limbs well clear of moving parts.

AS00.00-Z-0009-01A

 Danger!

Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof.

Keep body parts and limbs well clear of moving parts.

AS00.00-Z-0011-01A

1

Open engine hood

AR88.40-P-1000TX

2

Remove cover on engine front face (1)

3

Remove engine intake air ducts (2)

 On left and right.

4

Remove poly-V-belt for supercharger

AR13.21-P-1202TZ

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

5

Remove lower engine compartment paneling

 Only the front part.

AR61.20-P-1105TX

6

Loosen poly-V-belt (5) and remove

 Loosen poly-V-belt from below, to do so swivel the tensioning pulley (3) at the hexagon (4) in anti-clockwise direction. Lock tensioning pulley (3) with a suitable drift.



Checking

7

Inspect belt pulley sections and tensioning device for damage and dirt

8

Check poly-V-belt (5)



Check poly-V-belt in visible area for wear

AP13.22-P-1352TZ



Install

9

Fit on poly V-belt (5), tension

 Do not use any belt wax or similar products, as this decreases the mileage of the poly-V-belt.

 Start in numerical order of the relevant running diagram at tensioning pulley (3), refer to:

Routing diagram of poly V-belt

AR13.22-P-3902-02TZ

10

Install lower engine compartment paneling

AR61.20-P-1105TX

11

Fit on poly V-belt of compressor, tension

 Do not use belt wax or similar products otherwise the poly-V-belt may slip.

AR13.21-P-1202TZ

12

Install engine air intake ducts (2)

 On left and right.

13

Install cover on engine front face (1)

 Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the running engine

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

14

Crank the engine and check the belt run

15

Close engine hood

AR88.40-P-1000TX