AZ83.70-D-0001A | Retrofit Eberspächer Hydronic D5W SC independent coolant preheater | 12.6.97 |
MODELS 901.3, 902.3, 903.3, 904.3 with ENGINE 601
MODELS 901.4, 902.4, 903.4, 904.4 with ENGINE 602
D83.70-1194-06
1 Timer
2 Vehicle blower actuation relay
3 Cable set with relay base and heater plug
4 Auxiliary fuse holder, triple
5 Water heater with universal holder
| Remove | ||
1 | Disconnect ground lead from battery | ||
2 | Remove front-end center piece | ||
| |||
3 | Remove instrument cluster paneling. | ||
| |||
4 | Release instrument cluster and swing back | ||
| Install | ||
5 | Make breakthroughs for exhaust, combustion air and fixing | without standard production exhaust line breakthrough in left front-end floor | |
with standard production exhaust line breakthrough in left front-end floor | |||
6 | Prepare heater for installation | ||
7 | Install heater | ||
Danger! | Risk of explosion from fuel igniting, risk of poisoning from inhaling and swallowing fuel as well as risk of injury to eyes and skin from contact with fuel. | No fire, sparks, naked flames or smoking. Wear protective clothing when handling fuel. | |
8 | Connect water heater to fuel system | ||
| |||
9 | Fabricate coolant hoses for connecting to cooling and heating circuit | ||
Danger! | Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection. | |
10 | Connect water heater to cooling and heating circuit | ||
| |||
11 | Attach timer to the instrument panel | ||
12 | Installing cable set | ||
13 | Fit remaining parts to vehicle | ||
14 | Pour collected coolant into coolant expansion tank and replace expansion tank cap | ||
Danger! | Risk of accident from vehicle starting off by itself when engine running. Risk of injury as working around the engine during start-up or while running may result in contusions and burns | Secure vehicle to prevent it from moving off by itself. | |
15 | Start engine and allow to run at varying speeds for approx. 1 minute | ||
16 | Switch off engine and check coolant level, replenish coolant if necessary | ||
| Notes on coolant | ||
Danger! | Risk of explosion from fuel vapors, risk of poisoning from inhaling combustion gases and risk of injury from burns during and after operation of heater unit | Do not operate stationary heater, auxiliary heater or engine with heater booster in closed areas or when refueling. Allow heater unit to cool down after operation and wear protective gloves. | |
17 | Switch on water heater as described in operating instructions and perform function test as described in manufacturer's instructions | Inspect fuel lines and connections for signs of leaks during function check. | |
18.1 | Bleed water heater | Bleeding is only necessary if during a function check a shutdown on faults occurs due to overheating. | |
| Notes on retrofitting stationary heater with fuel combustion |
000 589 54 37 00
Clamp
Knife
000 589 12 28 00
Parts ordering notes
Part no. | Designation | Quantity |
B6 731 0037 | Eberspächer basic unit D5W SC 12V | 1 |
B6 731 0048 | Universal installation kit | 1 |
B6 731 0066 | Installation kit for Sprinter | 1 |
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