P83.30-3209-09
18a | Fitting | 91 | Expansion valve | |
35 | Drain hose | 91a | Cover | |
36 | Drain hose | 91c | Nut | |
53 | Pressure line | 98 | Heater control | |
54 | Suction pipe | 98a | Mounting clip | |
68a | Heater hose | 98b | Heater control cable | |
68b | Heater hose |
W29/7 | Steering column ground point |
P83.30-3205-10
g | Bolts |
P83.30-3203-06
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Warning | Risk of poisoning caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | |
Danger | Risk of explosion from explosive gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries | No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Topical note | Notes on coolant | ||
Topical note | Notes on battery | ||
Topical note | Procedure for a damaged or leaky air conditioning system | ||
Topical note | Protect air conditioning circuit and components from moisture when carrying out repair work | ||
Notes on handling refrigerant R134a | |||
| Remove/install | ||
1 | Disconnect ground line of battery. |
| |
Model 461.302/332/342/345 | |||
2 | Remove refrigerant reservoir. |
| |
Model 461.302/304/305/332/333/334/340/342/343/344/345/346/392 | |||
Replace the refrigerant reservoir each time the air conditioner housing is removed. | |||
3 | Drain off coolant. |
| |
Model 461.304/334/344/346 with engine 642.975 | |||
4 | Remove center console. |
| |
Model 461.217/219/227/229/238/239/249/266/267/321/322/323/326/327/328/329/335/336/337/338/341/365/366/367/368/401/402/403/404/405/450/451/452/454/455/456/458/459 | |||
Model 461.302/304/305/332/333/334/340/342/343/344/345/346/392 | |||
5 | Remove instrument panel. |
| |
Model 461.217/219/227/229/238/239/249/266/267/321/322/323/326/327/328/329/335/336/337/338/341/365/366/367/368/401/402/403/404/405/450/451/452/454/455/456/458/459 | |||
Installation: Only install the instrument panel center section cover after installing the center console. | |||
6 | Detach blower hoses from fittings (18a) on air conditioner housing. | ||
7 | Detach air boxes on left and right of air conditioner housing and place to one side with rear passenger compartment air hoses still connected. | ||
8 | Detach heater hoses (68a, 68b) from heater box. | ||
9 | Seal opened hoses and connections. | Record plug | |
10 | Detach retaining clip (98a) and unhook heater control cable (98b) from lever of heater control (98). | ||
11 | Detach heater control cable (98b) from lever of heater control (98). | ||
12 | Detach cover (91a) from expansion valve (91). | ||
13 | Unscrew nut (91c) from expansion valve (91), remove lock washer and pull suction line (54) and pressure line (53) out of expansion valve (91). | ||
| Compressor oils (specification 362.1) | ||
Installation: Replace the nut (91c). | |||
Nut on expansion valve | |||
14 | Seal opened hoses and connections. | Record plug | |
15 | Pull drain hoses (35, 36) out of drain grommets. | Installation: Ensure that drain hoses (35, 36) are correctly seated in the drain grommets. | |
16 | Unscrew ground line of blower motor (M2) from steering column ground point (W29/7) and expose. | ||
17 | Remove air recirculation flap in air box. | ||
18 | Remove screws (g) on air conditioner housing in engine compartment from firewall. | Bolt, air conditioner housing to firewall/cockpit crossmember | |
19 | Remove air conditioner housing. | | |
| |||
Helper required. | |||
Installation: Clean the sealing surface on the firewall. | |||
Installation: Replace the seal on the heater box and moisten with sealant. | |||
Universal sealant 205 ml | |||
20 | Install in reverse order. |
129 589 00 91 00
Record plug
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